Ford - Bronco - Workshop Manual - 1984 - 2020

Form 1-615 R5 May, 2003 PARTS & INSTALLATION INSTRUCTIONS MEYER SNOW PLOW MOUNTING 1984 & Later FORD BRONCO, F150, F250, F350 4x4 VEHICLES IMPORTANT NOTICE End user must be given this instruction sheet prior to delivery of this Snow Plow. The equipment you have just purchased should only be used on vehicles equipped with the Manufacturer’s Snow Plow Preparation Packages. Snow Plowing without the original Snow Plow Preparation Package may damage your vehicle and the added weight to the equipment may impair the operation and control of the vehicle . Snow Plowing with a vehicle that the manufacturer does not recommend for that purpose may void your new vehicle warranty. If your vehicle is not originally equipped with the Snow Plow Package, additional parts may be necessary before snow plowing. Owners of these vehicles should consult their dealers before purchase or installation of such parts. CAUTION: the installation, on any vehicle , of these parts is not a full substitute for the original equipment Snow Plow Preparation Package. Warning: Lift Arm extends beyond bumper of vehicle. To minimize damage from a front-end collision, Lift Arm should be removed from vehicle when Snow Plow is removed. PARTS LIST ITEM PART NO. QTY. DESCRIPTION 17081 1 MOUNTING CARTON 1 11007 1 • Lift Frame 2 11235 1 • Side Member, LH (Replaces 10777) 3 11234 1 • Side Member, RH (Replaces 10778) 4 10773 1 • Clevis Frame 5 10514 1 • Lift Arm 6 10774 2 • Strap 7 11013 4 • Bumper Brackets (’84 - ’86) 8 11180 1 • Trim Clip, R.H . (’87 & Later) 9 11181 1 • Trim Clip, L.H . (’87 & Later) 10 11182 2 • Trim Piece (’87 & Later) 08560 1 • Hardware Bag 11 22086 4 •• Bolt, 1/4-20 x 1 “(Black) 12 20066 8 •• Bolt H 3/8-16 x 1-1/4" Gr . 5 13 20140 2 •• Bolt H 5/8-11 x 1-3/4" Gr . 5 14 20141 8 •• Bolt H 5/8-11 x2" Gr . 5 15 20144 1 •• Bolt H 5/8-11 x 2-3/4" Gr. 5 16 20147 2 •• Bolt H 5/8-11 x 3-1/2" Gr. 5 17 20164 2 •• Bolt H 3/4-10 x 2" Gr. 5 18 20166 2 •• Bolt H 3/4-10 x 2-1/2" Gr. 5 19 14595 2 •• Special Bolt, 3/4" 20 20351 2 •• Flatwasher 1/4" 21 20357 10 •• Flatwasher 5/8" 22 20303 4 •• Locknut 1/4-20 23 20305 8 •• Locknut 3/8-16 24 20309 13 •• Locknut 5/8-11 25 20310 6 •• Locknut 3/4-10 26 22099 2 •• Locknut 12mm x 1 .75p 27 10797 1 •• Spacer 11“ Sector 15” Sector Part No. Qty. Part No Qty. Description 16288 1 06249 1 Sector &A-Frame Carton 12326 1 12793 1 • Sector 13306 1 13319 1 • A-Frame 07017 3 07017 4 • Trip Spring 08166 1 08341 1 • Plow Hardware Bag 09119 2 09119 2 •• Pivot Pin w/Cotter Pin 11101 2 11101 2 •• Hinge Pin 22083 2 22083 2 •• Linch Pin 09122 1 09125 1 •• King Bolt w/Locknut 09124 3 09124 4 •• Eye Bolt w/Locknut 09916 1 09916 1 •• Plow Marker Kit 08201 2 08201 2 ••• Plow Marker Assembly 12816 2 12816 2 ••• Clamp 20005 2 20005 2 ••• Bolt H 1/4-20 z GR. 2 20312 2 20312 2 ••• Locknut 1/4-20 Parts indented are included in the carton, bag or assembly under which they are indented. Meyer Products reserves the right, under its continuing product improvement program, to change construction or design details, specifications and prices without notice or without incurring any obligation. © 2003 Printed in the U.S.A. 18513 Euclid Ave. • Cleveland, Ohio 44112-1084 Phone 486-1313 (Area Code 216) email [email protected] GENERAL INFORMATION NOTE: It is important that the Meyer harness, all wires from the Meyer light switch, and all other electrical wires be routed around hot or moving engine parts, and any sharp metal. Protection must be provided to guard against wire damage at these points. All excess or loose wires must be neatly secured using wire ties. Check contents against the parts list to determine all are correct and included, and also to familiarize yourself with them. CAUTION: Always disconnect battery before beginning installation. DO NOT BURN holes or WELD vehicle frame. This may cause frame failure. After first use, retighten all mounting bolt connections to specified torque. All mounting bolt connections to be checked periodically for tightness. SAFETY PRECAUTIONS should be used when Hydraulic Unit is in OPERATION and plow is in a RAISED position. Lower plow to ground when vehicle is PARKED. Locknuts are furnished DO NOT tighten bolts and nuts until installation is complete (unless otherwise specified), then be sure to tighten all attaching parts per specified torque chart. OVERHAUL and SERVICE INFORMATION are covered on separate instructions. Follow these instructions explicitly. Warranty does not apply to a Meyer product which has been negligently or improperly assembled or installed. 11 13 Vehicles must have heavy duty front end equipment as recommended by Ford Motor Company for snow plow applications. 27 10 3 8 5 24 22 26 This shows '87 and later vehicles 15 21 16 D G 24 2 H 20 22 F 1 21 24 14 17 14 25 25 E 13 Original vehicle fasteners 4 19 24 24 18 6 This shows '84 - '86 vehicles 14 12 G A 7 H Drivers side of Lift Frame (Typical both sides) Fig. 1 Gr ou nd C D 10-1/2" Original Bumper Bolts & Nuts B E F Lift Frame Side Plate (Drivers side shown Typical both sides) Fig. 2 WARNING: This mounting is not designed for installation on Ford Bronco and F-150 vehicles with 1-A stabilizer bar. (Part of handling package option on vehicles with 3550 lb. front suspension). Vehicles must have heavy duty front end equipment as recommended by Ford Motor Company, for snow plow applications . 1984 & later Bronco 1984 & later F-150 1984 & later F-250 1984 & later F-350 F-350 w/Diesel - 3800lb . 3800 lb. 4600 lb. 4600 lb. 5000 lb. front front front front front suspension suspension suspension suspension suspension INSTALLATION INSTRUCTIONS A. Remove front bumper, retain all hardware. On ’87 and later trucks, the Bumper Bracket will remain attached to the bumper. B. For ’84-’86 vehicles, install Lift Frame (1) using 5/8 x 2" Bolts (14), Flatwashers (21) and Locknuts (24) at holes “E”, “G”, and “H” of Lift Frame and vehicle frame. See Fig. 1 and Fig. 2. Note that an additional Flatwasher (21) is used at slotted hole “G” of Lift Frame (1). For ’87 and later vehicles, install Lift Frame (1) using 5/8 x 2" Bolts (14), Flatwashers (21) and Locknuts (24) at holes “D”, “E” and “F” . Ream hole “D” in vehicle frame to 11/16". See Fig. 2. Note that an additional Flatwasher (21) is used at slotted hole “F” of Lift Frame (1). H. Assemble Lift Arm (5) to Lift Frame (1) with 5/8 x 3-1/2 Bolt (16) and 5/8 Locknut (24) . Attach Electro-touch unit to rear hole of Lift Arm (5) using 5/8 x 2-3/4 Bolt (15) and 5/8" Locknut (24) and to clevis using 5/8 x 3-1/2 Bolt (16) and Locknut (24). I. To attach bumper on ’84 - ’86 trucks, first attach Bumper Brackets (7) to Lift Frame (1) at holes B and C using 3/8 x 1-1 /4" Bolts (12) and 3/8" Locknuts (23). The bumper can now be attached using original bumper bolts and nuts. The Trim Pieces (110) and Clips (8 & 9) will not be used . To install bumper on ’87 and later vehicles, first attach Trim Clips (8 & 9) to stud inside end of bumper using 12mm Locknut (26) . Place bumper in position and attach to Lift Frame at holes “A” and “B” using original vehicle fasteners. Place Trim Pieces (10) in position and mark and drill 1/4" holes. Attach using 1/4 x 1 “ Black Bolts (11), Flatwashers (20) and Locknuts (22). J. Install hydraulic system and snow plow lights per separate instructions . K. Pre-assemble Moldboard . A-Frame and Sector per separate instructions . L. Connect A-Frame to Clevis Frame using Hinge Pins (28) and Hair Pin Cotters (29) . M. Hook the A-Frame chain to Lift Arm (5) allowing sufficient slack to enable the moldboard to follow ground contour while plowing . C. Insert special 3/4 Bolt (19) in slotted hole in vehicle frame to hold Side Members (2, 3) in place with 3/4 Nut (25) . Use Spacer (27) on passenger side . Do not tighten. D. Attach Strap (6) to Lift Frame (1) with 5/8 x 2 Bolt (14) and Locknut (24). E. Maintain 10-1/2" ground clearance to center of hinge pin hole . Install Clevis Frame (4) to Side Members (2, 3) using 3/4 x 2 Bolt (17) and 3/4 Locknut (25). Attach Strap (6) to Side Member (2, 3) using center hole only, with 3/4 x 2-1/2 Bolt (18) and Locknut (25). After the Clevis Frame (4) is installed at its proper height, cut off the part of the Sidemembers (2&3) which may extend below the Clevis Frame(4). F. Before tightening lift frame bolts, pull top of lift frame forward to take out the slack in the bolt holes. Tighten all bolts per specified torque chart, leaving the Side-members (2 & 3) loose until after Step G is completed. G. Make certain Side Members are up against bottom of frame, then use small hole in Side Members (2 & 3) as a guide to ream hole in vehicle frame using 11/16" drill. Install 5/8 x 1-3/4 Bolt (13) 5/8 Flatwasher (21) and 5/8 Locknut (24) . Tighten to proper torque. TORQUE CHART FOOT LBS. Bolt Nut Size Gr. 2 1/4 - 20 4-5 5/16 - 18 9 - 11 3/8 - 16 17 - 20 7/16 - 14 1/2 -13 5/8 - 11 3/4 - 10 Gr. 5 Gr. 8 26 - 29 42 - 46 64 - 72 127 - 141 227 - 251 60 - 66 90 - 100 179 - 198 Meyer Products assumes no responsibility for installations not made in accordance with these instructions.