Holden - Malibu - Workshop Manual - 2013 - 2013

GM Holden Remanufactured Transmissions WE DO HAVE TRANSMISSIONS FOR VEHICLES PRIOR TO MY07 Generally when your transmission fails, you have three choices: 1. Buy a second hand transmission 2. Buy a new transmission, or 3. Buy a re-conditioned transmission How to order a Transmission / Parts. MODEL YEAR > Download the latest order form and follow the instructions at: http://www.fluiddrive.com.au/Holden.php > Cross reference the part number / broadcast code of the failed transmission, with the details in EPC for your VIN, and the details in the order form. GM Holden gives you another, much better option, a Remanufactured Transmission. Dealers can contact Holden Parts Technical via either 1800 463 325 or [email protected] if you need assistance in confirming a part number. More Convenient. GM Holden Remanufactured Transmissions are easy to install as they are complete units. Transmission Warranty. Simply unbolt your old transmission and bolt on the new GM Holden Remanufactured Transmission after following a few simple procedures. GM Holden Remanufactured Transmissions are subject to detailed and effective remanufacturing process to ensure product quality including: Prior to transmission fitment to vehicle, please inspect the transmission for damage. If there is any damage, please contact Steven Garland via email with photos indicating the damage, [email protected]. For further clarifiation, please refer to the GM Parts Policies and Procedures Manual. > All transmissions to be remanufactured are completely disassembled. > All obviously worn and mandatory replacement parts are scrapped. > All passed components are washed and de-greased at high pressure. > Quality control systems ensure that all retained parts are checked and those that don't make the grade are scraped. > All dimensions and tolerances are carefully checked. > Every valve body is checked and tested to ensure it meets manufacturer's specifications. > Sub assemblies and components are built, tested and moved to final assembly line. > All units are leak checked on line to ensure proper assembly of sub components. > All bolts are individually torqued to ensure proper clamp load and monitored with statistical process control to ensure continued accuracy. > Each and every Transmission must pass extensive Dynamometer tests to be 'approved for use' by the original manufacturer as a Remanufactured Transmission. > Each unit purchased & fitted by a Holden dealer is covered for both Parts & Labour Australia wide through the Holden Dealer network. > All transmissions are sent with fully traceable consignment notes. This parts warranty covers only repairs and / or replacements caused by defects in material and / or workmanship. L98 / LS2 6.0L 6L80 7CRA 17804306 MY16-17 LWC 1.6L TURBO PETROL 6T45 6CWW 92509082 L98 6.0L 4L65 8HBD 17804260 7HSD 17804298 6HHD 17804288 7HAG 96043038 7HBG 96042756 BARINA MY07 LDE 1.6L PETROL 6T30 2AFS 17804522 MY13 LDE 1.6L PETROL 6T30 3GXS 17804532 LY7 3.6L LDE 1.6L PETROL 6T30 4FFS 17804560 LY7 3.6L AWD LUJ 1.4L TURBO PETROL 6T40 4SAW 17804582 LDE 1.6L PETROL 6T30 5FBS 92509066 LUJ 1.4L TURBO PETROL 6T40 5SAW 92509068 LDE 1.6L PETROL 6T30 6FHS 92509081 LY7 3.6L LUJ 1.4L TURBO PETROL 6T40 6SAW 92509072 LY7 3.6L MY15 MY16-17 MY08 LE5 2.4L PETROL 6T45 > Parts that have been subject to deliberate abuse. > Conditions resulting from normal wear, negligence, alterations or accidents. > Parts used in an incorrect application or parts that are not used for their intended purpose. LNQ 2.2L TURBO DIESEL 6T50 AWD MY11 MY12 MY14 MY15-17 4L60 LW2 3.6L LPG / LY7 3.6L 5L40 L98 6.0L 4L65 8HBD 17804260 LE0 3.6L 4L60 8HSD 17804298 8CVA 17804308 7CRA 17804306 8HJG 96043351 7HAG 96043038 8HBD 17804260 9HDD 17803702 8HSD 17804298 L98 / LS2 6.0L 6L80 L98 / LS2 6.0L 5L40 L98 6.0L CAPTIVA The exceptions to this are: 0TAW 1TKW 1TAR 1TTR 1TJR 1TNR 1TKR 1TOR 4L65 LY7 3.6L 92283886 MY09 17804528 4L60 LE0 3.6L L76 6.0L / LS3 6.2L 6L80 L98 / LS2 6.0L 17804330 17804326 MY10 96043352 LY7 3.6L DUAL FUEL 4L60 0HDD 17803702 LF1 3.0L / LLT 3.6L 6L50 0BRA 17803796 L76 6.0L 0CVA 17804524 LFW 3.0L V6 PETROL 6T50 AWD 2RDR 17804528 L76 6.0L LNQ 2.2L TURBO DIESEL 6T50 2GNR 17804529 LS3 6.2L LNQ 2.2L TURBO DIESEL 6T50 AWD 2GOR 17804530 LFW 3.0L / LLT 3.6L LE9 2.4L PETROL 6T45 3GQW 17804538 LFW 3.0L V6 PETROL 6T50 AWD 3RFR 17804542 LNQ 2.2L TURBO DIESEL 6T50 3FGR 92288854 LY7 3.6L DUAL FUEL LNQ 2.2L TURBO DIESEL 6T50 AWD 3FHR 92288855 LFW 3.0L PETROL LE9 2.4L PETROL 6T45 4GCW 92507970 LFX 3.6L PETROL / LWR 3.6L LPG LFW 3.0L V6 PETROL 6T50 AWD 4GFR 92507971 LNQ 2.2L TURBO DIESEL 6T50 4GLR 92507972 LNQ 2.2L TURBO DIESEL 6T50 AWD 4GMR 92507973 L77 6.0L / LS3 6.2L NON UNI GEAR LE9 2.4L PETROL 6T45 5GCW 92509077 L77 6.0L / LS3 6.2L UNI GEAR LFW 3.0L V6 PETROL 6T50 AWD 5GFR 92509078 LFW 3.0L PETROL LNQ 2.2L TURBO DIESEL 6T50 5GLR 92509079 LWR 3.6L LPG LNQ 2.2L TURBO DIESEL 6T50 AWD 5GMR 92509080 MY14 LS3 6.2L 6L80 0CPA 1CVA 92288617 1CPA 6L50 L77 6.0L 6L80 LS3 6.2L 4L60 6L45 L77 6.0L / LS3 6.2L NON UNI GEAR L77 6.0L / LS3 6.2L UNI GEAR 6L80 6L45 1BWA 17803796 1CVA 92288617 1CPA 92288617 1HDD 17803702 2AGA 17803981 2AHA 17803982 2CVA 92288617 2CWA 17804372 2CPA 92288617 2C3A 17804372 4AGA 17804555 LFX 3.6L PETROL L77 6.0L MY15 LWC 1.6L TURBO PETROL 6T45 5CQW 92509071 L77 6.0L / LS3 6.2L MY16-17 LWC 1.6L TURBO PETROL 6T45 6CWW 92509082 LSA 6.2L SUPERCHARGED COLORADO / COLORADO 7 / RODEO 17804308 9HKG 2GHW MY12 8CVA 5L40 6T45 MY11 9CVA LY7 3.6L LE9 2.4L PETROL CASCADA 6L80 4CVA 4CPA 17804551 6L90 4DSA 92507872 6L45 4AGA 17804555 LFW 3.0L PETROL MY09 LCA 3.6L PETROL 4L60 9HDD 17803702 MY10 LCA 3.6L PETROL 4L60 0HDD 17803702 MY11 LCA 3.6L PETROL 4L60 1HDD 17803702 LWH 2.8L TURBO DIESEL 6L50 4WD 2B7A 17804548 L77 6.0L / LS3 6.2L LWH 2.8L TURBO DIESEL 6L50 2WD 2B9A 17804547 LSA 6.2L SUPERCHARGED LWH 2.8L TURBO DIESEL 6L50 2WD 4B9A 92288924 LFW 3.0L PETROL LWH 2.8L TURBO DIESEL 6L50 4WD 4B7A 92288616 LFX 3.6L PETROL LWH 2.8L TURBO DIESEL 6L50 2WD 5B9A 92288925 LWH 2.8L TURBO DIESEL 6L50 4WD 5B7A 92288200 LS3 6.2L LWH 2.8L TURBO DIESEL 6L50 2WD 6BMA 92509478 LSA 6.2L SUPERCHARGED 6L90 4DSA 92507872 LWH 2.8L TURBO DIESEL 6L50 4WD 6BNA 92509467 LBK 2.5 PETROL 6T40 9DAW 92509050 LLW 2.0L TURBO DIESEL 6T45 9GAW 92509051 LBK 2.5 PETROL 6T40 1VLW 92509054 LLW 2.0L TURBO DIESEL 6T45 1VFW 92509055 MY14-15 Transmission Identification Guide. MY16 CRUZE 9CBW 6T40 MY10 LLW 2.0L TURBO DIESEL 6T45 0NCW 17804030 MY12 MY15 MY16-17 Paper Barcode I.D. Tag on Correct Spot of TEHCM Cover MY15-16 5CPA 17804551 6L90 4DSA 92507872 6L45 4AGA 17804555 6L80 5CVA 5CPA 17804551 MY10-11 MY13 LE9 2.4L PETROL 6T40 3KCW 92509060 0GBW MY14-15 LE9 2.4L PETROL 6T40 5AHW 92509070 2H0 1.8L PETROL 6T40 4SDW 92288199 2H0 1.8L PETROL 6T40 5SDW 92509067 LUJ 1.4L TURBO PETROL 6T40 5SAW 92509068 1.4L TURBO PETROL 6T40 3CNW 17804536 1.4L TURBO PETROL 6T40 2JNW 92509058 1.4L TURBO PETROL 6T40 3GSW 92509061 1.4L TURBO PETROL 6T40 3JNW 92509062 LLU 1.6L TURBO PETROL 6T45 3RAW 92507565 LLU 1.6L TURBO PETROL 6T45 3GOW 92509063 LLU 1.6L TURBO PETROL 6T45 3GOW 92509063 9DBW 0DEW 17803991 1DPW 17804536 2H0 1.8L PETROL 6T30 1DXS 17804519 LNP 2.0L TURBO DIESEL 6T45 LUJ 1.4L TURBO PETROL 6T40 2H0 1.8L PETROL 6T30 1DRW 1JQW 2BCW 2JUW 2NAS 2NDS 17804517 17804536 17804519 2FCW 17804517 2JRW MY14 LS3 6.2L 5CVA EPICA TRAX MY14 MY15 OPEL OPEL ASTRA MY12 MY13 2JBW MY13 6L80 0JBW 6T40 6T45 L77 6.0L MALIBU LUJ 1.4L TURBO PETROL LNP 2.0L TURBO DIESEL LFX 3.6L PETROL 0MBW 0DNW MY11 LWR 3.6L LPG MY08-09 1DFW 2H0 1.8L PETROL Yellow Sticker Indicating DYNO Test Passed. LE0 3.6L MY12 MY12-13 Regardless of the age of the transmission, all components are upgraded to the latest specifications during the remanufacturing process. REMAN. TRANS PART NUMBER 92509071 6T50 TEHCM Cover TRANS. CODE 5CQW LNQ 2.2L TURBO DIESEL Transmission Housing TRANS. FAMILY COMMODORE / CAPRICE / SPORTWAGON / UTE 6T50 AWD Metallic I.D. Tag in Correct Spot on Transmission Housing ENGINE TYPE 6T45 Mandatory Replacement Parts. All bushes that are out of manufacturers specifications are replaced with new OEM bushes. MODEL YEAR LWC 1.6L TURBO PETROL When returning cores (as per “GM Remanufacturing Program Agreement 2016-06-14” and “Parts 2016R3589 - Core Return for GM Remanufacturing Programs”): All solenoids are cleaned and tested for functionality - those that do not meet manufacturers specifications are replaced with new. REMAN. TRANS PART NUMBER HOLDEN LF1 3.0L V6 PETROL > Ensure cores are packaged in a secure and environmentally safe manner for transport. > Ensure all cores are returned in a prompt manner to avoid processing delays. > Use care not to damage case. > Please drain as much oil as possible from the transmission cores before returning. > Reuse the shipping plugs and caps from the replacement transmission in the core. > Carefully repack the core in the same packaging that the replacement transmission arrived in, then send to the correct address. > If it’s a warranty claim, fill out the WPC form, attach it to the packaging, and ship to the address specified in the GWM system. > If it’s not a warranty claim, provide any customer complaints, vehicle information, symptoms, diagnosis, DTC’s that will help. Send them with the transmission. > Call the CEVA Ground Customer Care Team 13 24 22 or email through to [email protected] to arrange the collection > Return to: FluidDrive, 87/93 Raglan Street, Preston, VIC 3072, AUSTRALIA,Ph: 03 9485 9777 TRANS. CODE MY15 MY13 > All seals, o-rings, sealing rings and gaskets. > Oil pump vanes and rings. > All bearings, thrust races and washers. > All filters and screens. > Input carrier gear pins and bearings. > Output shaft snap ring. > Front seal retainer. > Magnet - chip collector. > All bands and friction plates. > Pump bolts and seals. > Case bush. > Converters - remanufactured to GM specifications. > All pistons with moulded seals. > Variable force motor and 3-2 control solenoid. > Valve body spacer plates. TRANS. FAMILY ASTRA Core Return Process. Every GM Holden Remanufactured Transmission includes the following new replacement parts - only Genuine GM Holden Parts are used. ENGINE TYPE HOLDEN MY14 GM Holden Remanufactured Transmission warranty policy is applicable for 2 years or 50,000 km from the date of fitment, whichever comes first. PLEASE CONTACT FLUIDDRIVE (03) 9485 9777 MY13 LUJ 1.4L TURBO PETROL 6T40 3CNW 17804536 2H0 1.8L PETROL 6T30 3NAS 17804519 LNP 2.0L TURBO DIESEL 6T45 3JBW 17804581 LLU 1.6L TURBO PETROL 6T45 4DYW 17804580 LUJ 1.4L TURBO PETROL 6T40 4DXW 17804578 LUW 1.8L PETROL 6T30 4DOS 17804559 LNP 2.0L TURBO DIESEL 6T45 4JBW 17804581 LNP 2.0L TURBO DIESEL 6T45 4KOW 92509512 LLU 1.6L TURBO PETROL 6T45 5DYW 92509075 LUW 1.8L PETROL 6T30 6DOS 92509076 WE DO HAVE TRANSMISSIONS FOR VEHICLES PRIOR TO MY07 PLEASE CONTACT FLUIDDRIVE (03) 9485 9777 OPEL CASADA OPEL ZAFIA MY13