Honda - Passport - Parts Catalogue - 2021 - 2021

Accessory Installation Tips September 2020 AII14304-09 Accessory Trailer Hitch When installing the trailer hitch to a Passport with an accessory or factory-equipped hands-free access power tailgate, you must install the hands-free access power tailgate sensor trailer hitch adaptor. To ensure proper trailer hitch installation with hands-free access, use the chart below to help determine what parts you need. Description Trim Level and Application EX-L TOURING/ELITE Part Number Accessory Hands-Free Access w/o Accessory Trailer Hitch Accessory Hands-Free Access with Accessory Trailer Hitch Factory equipped Hands-Free Access with Accessory Trailer Hitch Hands-Free Access Power Tailgate Sensor (Long Sensor) 08U59-TGS-100 ● ● Hands-Free Access Power Tailgate Sensor Attachment (Long Sensor) 08U59-TGS-100A ● ● Hands-Free Access Power Tailgate Sensor Trailer Hitch Adaptor (Short Sensor) 08L91-TGS-100A ● ● Trailer Hitch 08L92-TGS-100 ● ● For instructions on how to work the hands-free access system, see the online owner’s manual. © 2020 American Honda Motor Co., Inc. – All Rights Reserved INSTALLATION INSTRUCTIONS PARTS LIST Accessory Application TRAILER HITCH 2021 PASSPORT Publications No. VERSION 1 Issue Date SEP 2020 Hitch pin clip Trailer Hitch Kit P/N 08L92-TGS-100 Trailer hitch TOOLS AND SUPPLIES REQUIRED Trailer hitch cover Receiver cover 6 Flange bolts Shop towel 10 mm Open end wrench Ratchet Torque wrench 10 mm and 18 mm Sockets Phillips screwdriver File 5 mm Hex wrench The following tools are available through the Honda Tool and Equipment Program. On the iN, click on Service > Service Bay > Tool and Equipment Program, then enter the number under “Search.” Or, call 888-424-6857. • Trim Tool Set (T/N SOJATP2014) • Plastic Trim Tool (T/N SILTRIMTL10) • Air saw (T/N AT192A) Illustration of the Trailer Hitch on the Vehicle Ball Mount Kit P/N 08L92-TGS-100A Ball mount Hitch pin TRAILER HITCH © 2020 American Honda Motor Co., Inc. – All Rights Reserved. AII14304-09 (2009) 08L92-TGS-1000-90 1 of 8 INSTALLATION • Remove the front bulkhead cover. FRONT BULKHEAD COVER Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.” 10 CLIPS NOTE: If you are also installing the trailer hitch harness, install it before you install the trailer hitch. 1. Open the tailgate. 2. Disconnect the negative cable from the battery: • Wrap a shop towel around the hood latch. HOOD LATCH (Wrap with a shop towel.) • • Remove the intake air tube. Disconnect the negative cable from the battery. 2 CLIPS 2 of 8 AII14304-09 (2009) INTAKE AIR TUBE © 2020 American Honda Motor Co., Inc. – All Rights Reserved. 3. Open the right rear door. 7. RIGHT REAR WHEEL ARCH PROTECTOR Remove the rear bumper: • Apply masking tape as shown. 2 SELFTAPPING SCREWS TAILLIGHT REAR FENDER 4. 5. MASKING TAPE Remove the two self-tapping screws. Release the right rear wheel arch protector. 2 CLIPS REAR BUMPER RIGHT REAR WHEEL ARCH PROTECTOR • Remove the two bumper screws, 10 self-tapping screws, and three clips. 10 SELF-TAPPING SCREWS REAR BUMPER 6. RETAINING TAB 4 CLIPS Repeat steps 3 through 5 on the left side of the vehicle. 2 BUMPER SCREWS REAR BUMPER 3 CLIPS © 2020 American Honda Motor Co., Inc. – All Rights Reserved. AII14304-09 (2009) 3 of 8 • With the help of an assistant, release the seven retaining tabs along the fenderwell on each side. RIGHT REAR FENDER • • 7 RETAINING TABS With the help of an assistant, remove the rear bumper, and unplug the vehicle connectors. Place the rear bumper on a blanket. VEHICLE CONNECTOR 6 RETAINING TABS VEHICLE CONNECTOR (If equipped) VEHICLE CONNECTOR (If equipped) REAR BUMPER REAR BUMPER • With the help of an assistant, release the two retaining tabs on each side. 2 RETAINING TABS 8. RIGHT TAILLIGHT Unplug the vehicle connector (if equipped). Then, remove the rear bumper lower cover from the rear bumper. VEHICLE CONNECTOR (If equipped) REAR BUMPER 8 RETAINING TABS 4 BOLTS REAR BUMPER REAR BUMPER LOWER COVER HANDS-FREE ACCESS UNIT CONNECTOR (If equipped) 4 of 8 AII14304-09 (2009) © 2020 American Honda Motor Co., Inc. – All Rights Reserved. 9. Remove the four spring nuts from the rear bumper lower cover. If the vehicle is equipped with the standard hands-free access power tailgate, also remove the two self-tapping screws and one clip as shown. 11. While wearing eye protection, use an air saw to cut off the accessory hands-free access unit along the scribe line. Remove any burrs. NOTE: Be careful not to cut the sensor bars. If sensor bars are damaged, they must be replaced. ACCESSORY HANDS-FREE ACCESS UNIT REAR BUMPER LOWER COVER (Do not reuse.) ACCESSORY HANDS-FREE ACCESS UNIT CLIP (If equipped) SCRIBE LINE 2 SELFTAPPING SCREWS (If equipped) Cut off. 4 SPRING NUTS If you are also installing the Hands-Free Access Power Tailgate Kit, continue with step 10; otherwise, go to step 14. AIR SAW With accessory Hands-Free Access Power Tailgate Kit 10. Release the two sensor bars on the accessory hands-free access unit. ACCESSORY HANDS-FREE ACCESS UNIT 2 SENSOR BARS 4 RETAINING TABS © 2020 American Honda Motor Co., Inc. – All Rights Reserved. AII14304-09 (2009) 5 of 8 12. Install the two sensor bars to the accessory handsfree access unit. Make sure the sensor bars are positioned properly. Make sure that the sensor bar is installed. 13. Install the accessory hands-free access unit to the trailer hitch cover. If the vehicle is equipped with the standard hands-free access power tailgate, use the two self-tapping screws and one clip removed in step 9; if not, use the two new self-tapping screws and clip in the kit. TRAILER HITCH COVER ACCESSORY HANDS-FREE ACCESS UNIT 2 SENSOR BARS CLIP 2 SELF-TAPPING SCREWS ACCESSORY HANDS-FREE ACCESS UNIT 14. Install the four spring nuts removed in step 9 to the trailer hitch cover. NOTE: Make sure to install the spring nuts as shown. TRAILER HITCH COVER Make sure that the sensor bar is installed. 4 SPRING NUTS 6 of 8 AII14304-09 (2009) © 2020 American Honda Motor Co., Inc. – All Rights Reserved. 15. Install the trailer hitch cover to the rear bumper with the eight retaining tabs and four bolts removed in step 8. Then, plug the vehicle connector to the hands-free access unit connector (if equipped). VEHICLE CONNECTOR (If equipped) REAR BUMPER 8 RETAINING TABS 18. Tighten the six flange bolts to an initial torque of 32 lb-ft (43 N·m) in the order shown. Then, tighten the bolts to a final torque of 63 lb-ft (85 N·m) in the same order. NOTE: After tightening all the bolts, torque the bolts again in the same order. TRAILER HITCH 4 BOLTS HANDS-FREE ACCESS UNIT CONNECTOR (If equipped) TRAILER HITCH COVER TRAILER HITCH 16. With the help of an assistant, install the rear bumper. 17. With the help of an assistant, loosely secure the trailer hitch to the vehicle with the six flange bolts. TRAILER HITCH BOTTOM VIEW 1 2 3 4 5 6 6 FLANGE BOLTS 63 lb-ft (85 N·m) 19. Check that all wire harnesses are routed properly and all connectors are plugged in. 20. Install all removed parts except for the front bulkhead cover and the intake air tube. 21. Connect the negative cable to the battery. 22. Install the front bulkhead cover and the intake air tube. 23. Press and hold the audio unit power button for 2 seconds to restore the audio and navi (if equipped) system functions. 24. Set the clock on vehicles without navigation. 25. If necessary, restore the systems back to normal operation as described in the service information. 6 FLANGE BOLTS (Loosely tighten by hand.) © 2020 American Honda Motor Co., Inc. – All Rights Reserved. AII14304-09 (2009) 7 of 8 Put a copy of this page in the glove box for your customer. Whenever you remove the hitch pin clip, the hitch pin, and the ball mount, store them securely in the cargo area. Install the receiver cover into the opening at the end of the trailer hitch. When you install the ball mount, store the receiver cover in the cargo area. TRAILER HITCH RECEIVER COVER Install the ball mount into the trailer hitch using a hitch pin clip and hitch pin. HITCH PIN HITCH PIN CLIP HITCH PIN TRAILER HITCH BALL MOUNT After the first 600 miles (1,000 km) of towing, have your Honda Dealer check the tightness of the trailer hitch bolts. © 2020 American Honda Motor Co., Inc. – All Rights Reserved. AII14304-09 (2009) 8 of 8