Lotus - Esprit S1 - Workshop Manual - 1996 - 2004

ESPRIT SERVICE PARTS LIST 1996 to 2004 Model years GT and G T3 Technical Publications, Lotus Cars Limited, Hethel, Norwich, Norfolk, NR14 8EZ. England. Telephone 01953 608000 www.lotuscars.com © Lotus Cars Ltd. 1996 Part Number N082T0325J Updated 4th June 2018 FOREWORD This publication has been designed for use by Lotus Dealers, and may be updated periodically by the issuing of update packages to the dealer network. Lotus policy is one of continuous product improvement and the right is reserved to alter specifications at any time without prior notice. Whilst every care has been taken to ensure correctness of information, it is impossible to guarantee complete freedom from omissions and errors, or to accept liability arising from such errors or omissions, but nothing herein contained shall affect your statutory rights. USE OF THE PARTS LIST This parts list covers the Esprit range, 1996 model year onwards. The manual is arranged in function groups, as defined by the Contents page, and may sometimes use several versions of the same function group to accomodate model variations - take care to establish the full vehicle specification in order to properly identify the applicable parts list section. PART NUMBERS Part numbers used in this publication are in the format as follows: Modification Identifier A Functional Group 082 B Vehicle/Engine Type Number of First Usage Supply Route (internal use) 1234 F Part Serial Number Modification Identifier: This letter identifies a version or modification of the part. Part numbers with different prefix letters may or may not be interchangeable - refer to the remarks column. Vehicle/Engine Type Number: The type number indicates either the model or engine type on which the part was first used. 026, 036, 045, 500....Elan 076....Eclat S1 084....Eclat S2 111....Elise 050....Elan+2 079....Esprit S1/S2/S2.2 085....Esprit S3 340....340R 046, 054, 065, 074....Europa 082....Esprit Turbo 089....Excel 075....Elite S1 083....Elite S2 100....Elan 1990 Functional Group: A single letter indicating the functional area of the parts first use A = Chassis E = Engine J = Brakes P = Heater & AC U = Hard Trim B = Body C = Front Suspension D = Rear Suspension Q = Clutch R = Final Drive S = Exhaust V = Soft Trim W = Standard Fixings F = Transmission G = Wheels & Tyres H = Steering K = Cooling L = Fuel System M = Electrics VEHICLE IDENTIFICATION NUMBER & ENGINE NUMBER The Vehicle Identification Number (VIN) is stamped onto the chassis frame on the vertical surface of a flange between the inboard pivots of the right hand front suspension lower wishbone, viewable via the right hand front wheelarch. The engine number on 4 cylinder cars is stamped onto a horizontal surface at the right hand rear of the cylinder block, and on V8 models on a vertical flange at the left hand rear of the cylinder block. Both VIN and engine numbers are duplicated on bar code labels fixed to the front bulkhead in the front luggage compartment, and on some vehicles the VIN is repeated for convenience on a label viewable through the windscreen. Both numbers should always be quoted with any vehicle enquiries, as Factory records are filed against VIN, and specification change points are identified by VIN or engine number. The vehicle licence number may not accurately reflect vehicle age, and may be changed during the car’s life, and are an unreliable method of identification. V.I.N. ON CHASSIS 4 CYL. ENGINE NUMBER oh26 V8 ENGINE NUMBER (viewed from beneath) intro_03 RHD V.I.N. Non-USA V.I.N. RHD V.I.N. e93 USA V.I.N. LHD V.I.N. Engine number intro5c There are three variations of the VIN; prior to '98 M.Y. there is one for domestic and non-USA export markets, which complies with European Economic Community (EEC) directives; and one for the USA which complies with requirements laid down by the National Highway Traffic Safety Association (NHTSA). From '98 M.Y. a common coding is used. The seventeen characters of the VIN are coded as follows: NOTES 1. Prior to '98 M.Y., different serial number sequences are used for the the following variants: S4 prior to '95 M.Y.: 0001 to 0010, then 1011 onwards S4 '95 M.Y. & GT3: 2000 onwards S4S USA: 3000 onwards S4S non-USA: 4000 onwards Sport 300: 8001 onwards Esprit V8: 5009 onwards 2. For change point identification in this manual, only VIN characters 10 (model year) and 14 to 17, (serial number) will be listed. e.g.: R 1242 (’94 model year S4, serial 1242) R 8030 (’94 model year Sport 300, serial 8030) Non-USA Prior ‘98 MY Manufacturer Identifier Code Engine Type 910 = 2.2 Turbo 920 = 2.0 turbo 918 = 3.5 V8 Plant H = Hethel 1234567890123 123456789012312345678901234 123456789012341234567890123 1234567890123 1234567890123 12345678901234 1234567890123 S C C 1234567890123 12345678901234 1234567890123 1234567890123 12345678901234 1 2 3 12345678901234 4 5 6 1234567890123 7 8 9 1234567890123 1234567890123 1234567890123123456789012341234567890123 Vehicle Type 082 = Esprit Turbo 1234 1234 1234 1234 1234 10 1234 1234 Model Year P = 1993 R = 1994 S = 1995 T = 1996 V = 1997 W = 1998 X = 1999 Y = 2000 Engine Emission Spec. 1 = Europe 6 = USA 50 State 1234 123412345 123451234 1234 1234 12345 1234 1234 12345 1234 1234 12345 11 12345 12 1234 13 1234 1234 1234123451234 123 123 123 123 123 14 123 123 Model 1 = S4 2 = 95MY & GT3 3 = 95½MY 4 = S4S 5 = V8 6 = S300 1234567890123 1234567890123 1234567890123 1234567890123 1234567890123 15 16 17 1234567890123 1234567890123 Chassis/Body A = RHD B = LHD F = LHD Serial Number USA Prior '98 MY Manufacturer Identifier Code Option 3 = A.C. + PAS 5 = PAS Engine 0 = 2.2 Turbo 3 = 3.5 Turbo 4 = 2.0 Turbo 1234567890123 123456789012312345 123451234 12341234 123412345 123451234 1234 1234567890123 12345 1234 1234 S C C 123451234123412345 1234567890123 123451234 1234 1234567890123 1 2 3 12345 4 1234 5 1234 6 12345 7 1234 8 1234567890123 12345 1234 1234 12345 1234 12345678901231234512341234123451234 Vehicle Type F = Esprit Turbo Series D=4 E = V8 Check Digit 12345 123451234 1234 12345 123451234 1234 12345 9 1234 10 12345 1234 12345 Restraint A = Active belts B = Driver SIR + Active belts C = Dual SIR + Active belts Assembly Plant H = Hethel B = Shah Alam 1234 123412345 123451234 12341234 1234 1234 12345 1234 12341234512341234 1234 1234 11 12345 12 1234 13 1234 14 1234 12345 1234 1234 1234123451234 Model Year P = 1993 R = 1994 S = 1995 T = 1996 V = 1997 Engine Emission Spec. 6 = U50 Serial Number 1234567890123 1234567890123 1234567890123 1234567890123 1234567890123 15 16 17 1234567890123 Chassis/Body A = RHD catalyst B = LHD catalyst F = LHD catalyst D = RHD non cat H = LHD non cat Model 1 = S4 2 = 95MY>3 3 = 95½MY 4 = S4S 5 = V8 8 = S300 '98 MY onwards Manufacturer Identifier Code Vehicle Type 082 = Esprit Turbo 1234567890123 1234 123456789012312345 12345 1234567890123 123451234 1234 1234567890123 1234 S C C 12345 1234567890123 12345 1234 1234567890123 1 2 3 12345 4 1234 5 1234567890123 12345 1234 Engine Type B = 910; 2.2 4 cyl Turbo D = 918; 3.5 V8 Turbo E = 920; 2.0 4 cyl Turbo Check Digit 1234567890123 1234567890123 1234567890123 1234567890123 1234567890123 1234567890123 6 7 8 1234567890123 Restraint A = Active belts B = Driver SIR + Active belts C = Dual SIR + Active belts 1234 1234 1234 1234 1234 1234 9 1234 Assembly Plant H = Hethel B = Shah Alam 123 123 123 123 123 10 123 1234 1234 1234 1234 1234 1234 11 1234 Model Year W = 1998 X = 1999 Y = 2000 Model 1 = Esprit V8 2 = Esprit S4, GT3 5 = Esprit S4S 1234 1234 1234 12341234 1234 1234 1234 1234 1234 1234 12 1234 13 1234 1234 12345678901234567 12345678901234567 12345678901234567 12345678901234567 12345678901234567 14 15 16 17 12345678901234567 Chassis/Body A = LHD USA B = LHD Canada C = RHD D = LHD Other Serial Number Engine Number Coding Market C = Domestic F = Sweden/Aus/Swit H = Canada/USA 49 J = California L = USA 50/ 91.441 EEC/Japan Engine Equipment B = PAS N = PAS & A.C. Engine Type No. 910 = 2.2 Turbo 920 = 2.0 Turbo 918 = 3.5 V8 Year & Month of Manufacture Serial Number Variant (4 cyl) C = C/cooler S = Sport 300 T = S4S (285) 1234512341234567890123412345678901234567891234567890123456789012312345 123451234 12345678901234 1234567890123456789 12345678901234567890123 12345 12345 1234 12345678901234 1234567890123456789 12345678901234567890123 12345 12345 1234 12345678901234 1234567890123456789 12345678901234567890123 L 1234 N 12345678901234 9 1 0 1234567890123456789 9 3 0 3 12345678901234567890123 5 4 3 2 1 12345 C 12345 12345 1234512341234567890123412345678901234567891234567890123456789012312345 May 1996 V8 Oct 1996 GT3 Oct 1997 V8 Jan 1998 V8 GT Oct 1998 Sport 350 Nov 1998 V8 SE MY 2002 V8 MY 2002 V8 25th May 2003 Final Edition Updated 2nd January 2018 ESPRIT MODEL HISTORY ‘96 MY on Esprit V8: May '96 Esprit V8; VIN: T 5009 As S4S with following principal changes: New Lotus type 918 3.5 litre twin turbo V8 engine. No chargecooling. Lotus/vertronix engine management. Kelsey-Hayes ABS-415 antilock brake system. Chassis modifications to accommodate engine and exhaust system Cooling system includes recirculation pump and diverter valve Larger capacity 'pull-type' clutch. Type UN1 027 transmission with higher 5th ratio and reverse gear brake. New one piece road wheels and restyled front spoiler. New variable displacement a.c. compressor. Esprit GT3: October '96 Esprit GT3; VIN: T 2100 (not USA) Based on S4 model with following changes: 2 litre (type 920) 240 bhp engine. No back pressure valve or throttle jack. No tailgate mounted aerofoil. Swiss type rear transom spoiler lip. Single fuel filler on LH side. GT3 decals along door bottoms. Sport 300 type seats with backs painted body colour. Cloth/vinyl interior trim. Senotex instrument masks. Body colour composite gear lever shroud. Aluminium gear lever knob. Optional panel lamps rheostat; alarm; door edge, bonnet and footwell lamps; lights on buzzer; one touch windows. '97 M.Y. Esprit V8 & GT3: May '96 USA V8; Non USA V8; GT3; Specification unchanged. VIN: V 5075 (May '96) VIN: V 5215 (Oct. '96) VIN: V 2111 (Oct. '96) Introduction of V8 Twin Plate Clutch: February '97 Esprit V8; VIN: V 5280 Many cars also retro-fitted. New lightweight flywheel, low inertia twin plate clutch assembly, cast iron clutch housing, pedal downstop, re-calibrated ECM. '98 M.Y. Esprit V8 & GT3: October '97 Esprit V8; VIN: W 5408 plus 5374, 5382, 5385 GT3; VIN: W 2200 plus 2192 As previous with following principal changes: Restyled interior with compact instrument binnacle, new centre console and tunnel top. Four instrument set, new tell tale clusters, Elise style push switches. Deletion of boost and oil temperature gauges and time clock. Cobra 6422 security system with remote operation. Revised interior climate control system, with rotary selector switches and electro-pneumatic flap operation. Stepper motor water valve. New face level vents. Separate re-circulation switch. New windscreen wiper arm, washer bottle and pump. V8: Restyled rear aerofoil mounted on tailgate. Locking gas strut for tailgate V8: New low effort clutch release system with new hydraulic cylinders and rigid pipe. Revised clutch fork and stiffer alloy clutch housing. V8: Revised twin cable gearchange mechanism dispenses with translator. Modified transmission selector cross shaft. Adopted on GT3 together with lower final drive and lower 3rd gear in June '98 at VIN W 2272. New Kelsey-Hayes EBC 430 anti-lock brakes electrohydraulic control unit. Single fuel filler. Esprit V8-GT: January '98 Esprit V8-GT; VIN: W 5442 As Esprit V8 with following principal changes: No rear aerofoil. Long type rear body spoiler. Matt vinyl interior trim. No a.c. (compressor retained for belt routing). V8-GT decal in rear quarter windows Esprit Sport 350: October '98 Sport 350; VIN: W 5603 Limited edition of 50. As Esprit V8-GT with following principal changes: (Esprit V8 adopts V8 S.E. moniker to aid identification) Lightweight handlay lower body half (except S.I.R. cars). Carbon fibre 'GT1' style rear aerofoil with alloy end plates. Sculpted alloy mounting plinths. Front spoiler extension skirt and rubber lip. New Aluminium body colour with 'Sport 350' graphics on doors and sill treadplates. Blue decal tape in sill ducts and radiator air intake. Grilles in front valance coloured titanium. Magnesium 'Crono' O.Z. wheels in charcoal, with Pirelli P Zero tyres, marginally wider on rear. Larger A.P. Racing discs with curved vanes and cross drilling on both front and rear. A.P. Racing 4-pot alloy front calipers, finished in blue with 'Lotus' lettering. Seats with increased lateral support on cushion and backrest. Seat facings in blue Alcantara. Centre console, instrument binnacle, gear lever tray & lower switch panel in satin finish carbon fibre. HRS switch moved to upper switch row. Blue Alcantara door insert panels with body colour feature strips. Anodised aluminium instrument mask, gear lever knob & gear lever gaiter ring. Aluminium plaque on windscreen landing with limited edition no. Drilled alloy pads on brake & clutch pedals. Monroe N65 dampers and stiffer springs front & rear. Uprated anti-roll bar. - Increased wall thickness chassis tubes around engine bay Re-calibrated ECM with re-profiled boost curves. Blue painted cam covers '99 M.Y. Esprit V8 S.E., V8-GT, Sport 350 & GT3: November '98 V8 models; VIN: X 5657 GT3; VIN: X 2287 Non-USA models unchanged. USA only: Revised evaporative emission system. Anodised aluminium instrument mask, gear lever knob & gear lever gaiter ring. Drilled alloy pads on brake & clutch pedals. GT-3 discontinued October ‘99, VIN: X 2304 ‘00 M.Y. V8 models; VIN: character 10, 2000 M.Y.=Y USA only: Emmision control: Onboard Refueling Vapour Recovery (ORVR) System AP Racing braking system (as Sport 350) All markets Road wheels centre cap revised with Lotus badge Engine; ‘Lotus’ on cam covers machined finish ‘01 M.Y. V8 models; VIN: character 10, 2001 M.Y.=1 Emmision control: ORVR system (USA) commonised for ROW Engine: USA specification (EGR) commonised for ROW - AP Racing braking system, ROW from VIN: 1 0184 Rear license plate plinth & valence aerofoil in body colour ‘02 M.Y. V8 models; VIN: character 10, 2002 M.Y.=2 New rear lamps (circular), reflectors & transom panel New front lip spoiler & extension panel (as Sport 350) O.Z. ‘Nova’ sixteen spoke wheels New ‘Esprit’ decal (all markets) & ‘25th Anniversary Edition (USA only) on transom Exhaust; twin centre outlets & infill panel to bumper (USA only) ‘02 M.Y. cont. Seats; optional two tone trim, fixed rake passenger seat, taller head restraint (Euro only) Silver door trim panels Alloy parking brake handle Stainless steel sill plates, Esprit or 25th Anniversary (USA) Fascia Serial Plate; 25th Anniversary (USA) Headlining option in beige Satelite Navigation option (UK & Euro) Paint; new colour range Final Edition: May 2003 - USA only VIN: 3 0543 Respecified spring/damper units with ‘sporting bias’; Eibach springs, Bilstein dampers with adjustable spring platforms. Geometry and ride height unchanged. Tyre Pressure Monitoring: ‘Smartire’ system with sensor in each tyre and a display on centre console. New screen wiper downstop. A stainless steel plaque is applied to the engine intake plenum, and etched with the signature of the Lotus engine builder. Exterior Trim: All grilles, including engine (lift out) cover are in stainless steel mesh. ‘ESPRIT’ decal in quarter windows has an ‘etched’ finish. Rear infill grille holes change from round to oval. Interior Trim: The seats have new stitch patterns. Passenger seat recline mechanism reinstated. The passenger side airbag cover is embossed with a Lotus logo. The climate control panel uses Elise style knobs in brushed aluminium. A new style shorter gear lever knob in brushed aluminium, and topped by a Lotus badge. - The last Esprit is VIN: 4 0621: a USA spec. car finished saffron yellow with black/yellow leather interior. - 10,675 have been built since 1976 13.03 13.09 13.27 Seat Frames & Recline Mechanisms Seat Foams & Suspension Seat Belts, front 14.00 Pedal Box & Fascia 14.01 14.05 14.07 14.12 Pedal Box, Pedals, Throttle Control Fascia Structure & Supporting Hardware Fascia Instrument Panel, Masks & Switch Panels Passenger Fascia: Glovebox Assembly 15.00 Interior Trim 15.01 15.11a 15.13 15.24 15.30 Roof Trim, Header Rail, Cant Rails, Sun Visors, '98 MY Rear Bulkhead, Tunnel Top, Stowage Pocket, '98 MY Front Door Trims Luggage Compartment Carpet Carpeting & Mats Glazing and Seals 16.00 Sound Insulation 11.01 11.02 11.05 Windscreen, Door Glass, Seals & Weather Strips Door Window Lift Mechanism Glass / Composite, Tilt Roof Panel 16.01 16.02 Passenger Compartment Sound Insulation Body Underside Sound Insulation 17.00 Electrical 12.00 Exterior Fittings 12.01a 12.02a 12.05 12.07 12.09 Capping Rails, Air Scoops, Wind Deflector Fuel Filler Flaps & Mechanisms Decals, Badges & Protective Film Licence Plate Mountings Exterior Driving Mirrors 13.00 Seats & Seat Belts 13.01 13.02 Seat Runners Seat Assemblies, front 17.01 17.03 17.03a 17.05 17.06 17.06b 17.07 17.07a 17.11 17.13 Harnesses, Leads Horn, Inertia Switch, Modules, Fuses & Relays Main Relay Stations Interior Switches, Auxiliary Power Socket Engine Management & Sensors SIR Inflator Modules Instruments, Tell Tales, & Displays Instruments, Tell Tales, & Displays.'98 MY on Exterior Lamps, Except Headlamps Headlamps 10.00 Body 10.01a 10.01b 10.01c 10.03 10.04a 10.05 10.07 10.09 10.11a 10.13 10.15 10.17 10.23 10.31 Bodyshell Front Body Repair Sections Rear Body Repair Sections Body to Chassis Fixings Body Attachment Bobbins Body Crossbeams, Jacking Plates Headlamp Pods & Pivots Front Services Access Panels Tailgate & Release Mechanism Engine Compartment, Cover, Latch Mechanism Door Shells, Beams, Hinges Door Latch Mechanism Bumpers, Valences Spoilers & Aerofoils Towing Strut/ Hook 11.00 Date: 08-Aug-14 Function Code List: Page 1 of 4 Updated 1st September 2014 17.15 17.21 17.21a 17.27 17.29 17.31 17.33 17.33a Headlamp Lift Motor & Mechanism Windscreen Wiper Motor, Wipers & Washers Windscreen Wiper Motor, Wipers & Washers, '98 MY In Car Entertainment Earth Braids (Leads) & Supression Devices Battery, Clamps, & Cables Security Alarm System, Parking Sensors & Camera Security Alarm System, Cobra 18.00 Heating, Ventilation, Air Conditioning 18.01 18.03 18.05 18.07a 18.09 18.09a 18.11 18.13 Heater/ Air Conditioning Assemblies, Housings AC Components, Pipes, Hoses Heater, Pipes, Hoses AC Interior Blower Motor Driver Operated Controls AC/Heater Driver Operated Controls AC Vacuum Controls Air Trunking, Ducts & Ventilators 19.00 Labels & Literature 19.01 19.01a 19.03 Labels,Certificates, Literature etc. Labels,Certificates ,Literature etc. Owner's Handbooks & Service Notes Manuals 30.00 Chassis 30.01 Chassis, Subframes 31.00 Suspension 31.01 31.03 Front Suspension, Incl. Hubs Rear Suspension, Incl. Hubs 32.00 Steering Date: 08-Aug-14 32.03 32.05 Power Steering unit, Reservoir, Plumbing Upper Column, Steering Wheel 33.00 Brakes 33.01 33.03 33.04 33.05 Brake Discs, Calipers, & Parking Brake Assembly Master Cylinder, Servo, ABS Controller, Pipes & Hoses Fluid Pipes & Hoses Parking Brake Mechanism 34.00 Wheels & Tyres 34.01 Wheels, Tyres & Valves 40.00 Engine 40.00a 40.00b 40.01 40.01b 40.02b 40.02c 40.02d 40.02e 40.03a 40.03b 40.05a 40.05b 40.07b 40.07c 40.08 40.09a 40.09b 40.11a Engine Assemblies, GT3 Engine Assemblies Engine Block & Oil Pick Up Engine Block, Mounts, V8 Gaskets & Sealants, Top Overhaul Set, GT3 Gaskets & Sealants, Bottom Overhaul Set, GT3 Gaskets & Sealants, Top Overhaul Set, V8 Gaskets & Sealants, Bottom Overhaul Set, V8 Sump Assembly, GT3 Sump Assembly, V8 Cylinder Head , Valves, Springs, GT3 Cylinder Head , Valves, Springs, V8 Camshafts, Tappets, Cam Cover, GT3 Camshafts, Tappets, Cam Cover, V8 Camshaft Drive Chain & Sprockets Pistons, Con-rods, Liners, GT3 Pistons, Con-rods, Liners, V8 Crankshaft, Bearings, Flywheel, GT3 Function Code List: Page 2 of 4 Updated 1st September 2014 40.11b 40.13a 40.13b 40.15a 40.15b 40.17a 40.17b 40.19a 40.19b 40.21a 40.21b 40.23a 40.23b 40.25 40.25a Crankshaft, Bearings, Flywheel, V8 Water Pump Assembly, Thermostat, GT3 Water Pump Assembly, Thermostat, V8 Lubrication System, GT3 Lubrication System, V8 Ignition System, Spark plugs, Leads, GT3 Ignition System, Spark plugs, Leads, V8 Alternator and Starter Motor, GT3 Alternator and Starter Motor, V8 Exhaust Manifold & Turbocharger, GT3 Exhaust Manifolds & Turbochargers, V8 AC Compressor, GT3 AC Compressor, V8 Power Steering Pump, Pulley, Mounts & Fixings Power Steering Pump, Pulley, Mounts & Fixings, V8 41.00 Belts and Pulleys 41.01b 41.01c 41.03a 41.03b 41.04 41.05 Camshaft Drive Belt, GT3 Camshaft Drive Belts, V8 Auxiliary Drive Belts & Pulleys, GT3 Auxiliary Drive Belts & Pulleys, V8 Auxiliary Belt Tensioner, V8 Belt Guards, V8 42.00 Induction Systems 42.01a 42.01b 42.04a 42.05a 42.07b 42.07c Airboxes, Trunking, Air Filters & Chargecooler, GT3 Airboxes, Trunking & Air Filters, V8 Throttle Body, Mechanism & IAC Valve, V8 Fuel Injection System, V8 Inlet Manifold, Throttle Bodies, Fuel Rail & IAC, GT3 Inlet Manifolds, Plenum & Gaskets, V8 Date: 08-Aug-14 43.00 Emission Equipment 43.01 43.03 43.03a Air Pump, Mounting Brackets & Fittings Vacuum System, Hoses, Pipes & Fittings Vacuum System, Hoses, Pipes & Fittings, GT3 44.00 Fuel System 44.01 44.01a 44.01c 44.03 44.05 44.05a 44.05b Fuel Tanks, Filler Fuel Tanks, Filler, '98 MY Fuel Tanks, Filler, USA '00 MY, ROW '01 MY Fuel Pump; Filter, Pipes Charcoal Canister & Evaporative Loss System. Charcoal Can. & Evap. Loss, USA '00 MY, ROW '01 MY Charcoal Canister & Evaporative Loss System, GT3 45.00 Exhaust 45.01 45.01a 45.05 45.05a 45.07 Exhaust System Exhaust System, GT3 Heatshields Heatshields, GT3 E.G.R components, Valve, Manifold, Pipes 46.00 Cooling 46.01 46.01a 46.03a 46.03b 46.05a 46.10 Engine Cooling System & Fan Engine Cooling System & Fan, GT3 Oil Coolers, Pipes & Hoses, GT3 Oil Coolers, Pipes & Hoses, V8 Engine Bay Cooling Ducts & Trunking, GT3 Chargecooler & Ducting 47.00 Transmission 47.01a Clutch & Release Mechanism, GT3 Function Code List: Page 3 of 4 Updated 1st September 2014 47.01b 47.03 47.05 47.05a 47.06 47.07 47.11 47.15 Clutch & Release Mechanism, V8 Transmission Assembly Gearchange Mechanism, External Gearchange Mechanism, External, '98 MY on Gear Selector Mechanism, Internal Gears, Shafts & Bearings Final Drive & Bearings Driveshafts & Seals 60.00 Special tools 60.01 60.01a 60.02 60.02a Tool Kit Diagnostic Equipment Special Tools Special Tools 80.00 Bulk Items 80.20a Touch-in Paint Pencil Range Date: 08-Aug-14 Function Code List: Page 4 of 4 Updated 1st September 2014 / / ----\ \ N\ I t nct ht- (nq r,ro LLIr Service Parts List Function Code 10.01a Bodyshell Dep Part Description Remarks Option Part Number Qty 01 Bodyshell, RHD V8, prior to '98 MY Domestic, driver SIR A082B5306J 1 01a Bodyshell, RHD V8, prior to '98MY Domestic, non SIR A082B5313J 1 01b Bodyshell, LHD V8, prior to '98 MY Euro., dual SIR A082B5309J 1 01c Bodyshell, LHD V8, prior to '98 MY Euro., driver SIR A082B5307J 1 01d Bodyshell, LHD V8, prior to '98 MY Euro., non SIR A082B5332J 1 01e Bodyshell, LHD V8, prior to '98 MY Federal, dual SIR A082B5314J 1 01f Bodyshell, RHD V8GT Dom., driver SIR, glass roof A082B5444J 1 01g Bodyshell, RHD V8GT Dom., non SIR, glass roof A082B5442J 1 01h Bodyshell, RHD V8, '98 MY, 'B' level for '02 MY Dom., driver SIR, glass roof A082B5440J 1 01i Bodyshell, RHD V8, '98 MY, 'B' level for '02 MY Dom., driver SIR, comp. roof A082B5450J 1 01j Bodyshell, RHD V8, '98 MY, 'B' level for '02 MY Dom., non SIR, glass roof A082B5438J 1 01k Bodyshell, RHD V8, '98 MY, 'B' level for '02 MY Dom., non SIR, comp. roof A082B5448J 1 01l Bodyshell, LHD V8GT Euro., dual SIR, glass roof A082B5445J 1 01m Bodyshell, LHD V8GT Euro., non SIR, glass roof A082B5443J 1 01n Bodyshell, LHD V8, '98 MY, 'B' level for '02 MY Euro., dual SIR, glass roof A082B5439J 1 01p Bodyshell, LHD V8, '98 MY, 'B' level for '02 MY Euro., dual SIR, comp. roof A082B5449J 1 01q Bodyshell, LHD V8, '98 MY, 'B' level for '02 MY Euro., non SIR, glass roof A082B5437J 1 01r Bodyshell, LHD V8, '98 MY, 'B' level for '02 MY Euro., non SIR, comp. roof A082B5447J 1 Function Code: 10.01a, Page: 1 Function Code 10.01a Bodyshell Dep Part Description Remarks Option Part Number Qty 01s Bodyshell, LHD V8, '98 MY, 'B' level for '02 MY Federal, dual SIR, glass roof A082B5441J 1 01t Bodyshell, LHD V8, '98 MY, 'B' level for '02 MY Federal, dual SIR, comp. roof A082B5451J 1 01u Bodyshell, RHD, (lightweight) Sport 350 Non SIR A082B5508K 1 01v Bodyshell, LHD, (lightweight) Sport 350 Non SIR A082B5506K 1 01w Bodyshell, RHD, (lightweight) Sport 350 Non SIR, AC A082B5509K 1 01x Bodyshell, LHD, (lightweight) Sport 350 Non SIR, AC A082B5507K 1 02 Reinforcing Plate, jacking points Not illustrated Common A082U7571F 4 02a Pop Rivet, plate to body Not illustrated Common A075W6069Z 8 Note: Sport 350 with SIR uses standard V8 bodyshell for relevant territory Note: from VIN 2 0404 the webs in the front services bay are repositioned to improve spare wheel access Function Code: 10.01a, Page: 2 UV >r >\ F f l- n.cl LL oe , , t O LIJ.- Function Code 10.01b Front Body Repair Sections Dep Part Description 01 Remarks Option Part Number Qty Body Section, full nose, full width RHD, SIR A082B6356S 1 01a Body Section, full nose, full width RHD, non SIR A082B6273S 1 01b Body Section, full nose, full width LHD, SIR A082B6358S 1 01c Body Section, full nose, full width LHD, non SIR A082B6359S 1 02 Body Section, full nose, RH half RHD, SIR A082B6360S 1 02a Body Section, full nose, RH half RHD, non SIR A082B6361S 1 02b Body Section , full nose, RH half LHD, SIR A082B6362S 1 02c Body Section, full nose, RH half LHD non SIR A082B6363S 1 03 Body Section, full nose, LH half RHD, SIR A082B6364S 1 03a Body Section, full nose, LH half RHD, non SIR A082B6365S 1 03b Body Section, full nose, LH half LHD, SIR A082B6366S 1 03c Body Section, full nose, LH half LHD, non SIR A082B6367S 1 04 Body Section, mid nose, full width, A082B6368S 1 05 Body Section, mid nose, RH half, A082B6369S 1 06 Body Section, mid nose, LH half, A082B6370S 1 07 Body Section, roof Glass panel A082B6371S 1 07a Body Section, roof Composite panel A082B6272S 1 Function Code: 10.01b, Page: 1 7 3 8 9 6 1 2 4 5 10.01c Function Code 10.01c Rear Body Repair Sections Dep Part Description 01 Remarks Option Part Number Qty Body Section, full rear, full width A082B6373S 1 02 Body Section , full rear, RH half A082B6374S 1 03 Body Section , full rear, LH half A082B6375S 1 04 Body Section, short rear, full width A082B6376S 1 05 Body Section, short rear, RH half A082B6377S 1 06 Body Section, short rear, LH half A082B6378S 1 07 Bulkhead, rear upper Plywood B082B4679F 1 08 Bulkhead, rear centre Plywood E079B4675F 1 09 Bulkhead, rear lower Plywood C082B4876F 1 Function Code: 10.01c, Page: 1 17 20 18 21 19 5 9 10 11 6 12 7 8 1 15 2 16 3 14 13 10.03 Updated 28th January 2011 4 Service Parts List Function Code 10.03 Body to Chassis Fixings Dep Part Description 01 Remarks Option Part Number Qty Bolt M8 x 40, body to front crossmember A075W2039Z 2 02 Washer Flat, body to front crossmember A075W4022Z 2 03 Washer M8, body to front crossmember A075W4020Z 2 04 Nut Nyloc M8, body to front crossmember A075W3010Z 2 05 Bolt M10 x 120, body to reart crossmember A075W2064Z 2 06 Washer Flat M10 x 30, body to rear crossmember A075W4027Z 2 07 Washer Flat M10 x 20, body to rear crossmember A075W4024Z 2 08 Nut Nyloc M10, body to front crossmember A075W3011Z 2 09 Bolt M10 x 45, footwell to chassis A075W2053Z 2 10 Washer Flat M10 x 30, footwell to chassis A075W4027Z 2 11 Washer Flat M10 x 20, footwell to chassis A075W4024Z 2 12 Nut Nyloc M10, footwell to chassis A075W3011Z 2 13 Bolt M8 x 30, tunnel side to chassis A075W2037Z 4 14 Washer Flat, tunnel side to chassis A075W4022Z 4 15 Nut Plate, tunnel side to chassis A082W4297Z 4 16 Split Pin, nut plate to chassis A082W6502Z 4 17 Mounting Plate, rear bulkhead body/chassis A082W4351Z 2 18 Screw No. 10 x 3/4, plate to bulkhead A075W5041Z 12 Function Code: 10.03, Page: 1 Updated 28th January 2011 Function Code 10.03 Body to Chassis Fixings Dep Part Description 19 Remarks Option Part Number Qty Bolt M8 x 65, rear bulkhead body/chassis A075W2044Z 4 20 Washer Flat, rear bulkhead body/chassis A075W4020Z 8 21 Nut Nyloc M8, rear body mounting A075W3010Z 4 Function Code: 10.03, Page: 2 Updated 28th January 2011 5 2 3 8 9 4 6 7 10.04a Updated 28th January 2011 1 Service Parts List Function Code 10.04a Body Attachment Bobbins Dep Part Description 01 Remarks Option Part Number Qty Bobbin, threaded 7/16 UNF, seat belt anchor A075B2170Z 2 02 Bobbin, plain M12.5, seat belt anchor C075B2169Z 2 03 Spacer, sill bobbins A082B4863F 2 04 Bobbin, plain M8.5, front body/chassis fixing C075B2166Z 2 05 Bobbin, plain M10.5, front body/chassis fixing C075B2165Z 2 06 Bobbin, male 12mm, footwell/chassis AX75B2267Z 2 07 Bobbin, female 12mm, footwell/chassis AX75B2254Z 2 08 Bobbin, male 12mm, tunnel side and striker post AX75B2267Z 6 09 Bobbin, female 12mm, tunnel side and striker post AX75B2254Z 6 Function Code: 10.04a, Page: 1 Updated 28th January 2011 10 12 13 11 9 19 6 1 8 5 18 17 7 10 12 16 4 3 13 2 22 21 20 14 15 27 28 26 23 30 31 32 10.05 33 Updated 6th February 2013 29 Service Parts List Function Code 10.05 Body Crossbeams, Jacking Plates Dep Part Description 01 Remarks Option Part Number Qty Crossbeam, rear bulkhead, seatbelt mounting J079U4309F 1 02 Bolt, thin head, beam end to door aperture A079U4317F 4 03 Washer large o/d, beam to bulkhead A075W4021Z 4 04 Nut M8, crossbeam A075W3021Z 2 05 Setscrew M6 x 25, beam to bulkhead A075W1031Z 12 06 Washer M6 large o/d, beam to bulkhead A075W4017Z 12 07 Nut Nyloc M6, beam to bulkhead A075W3009Z 7 8 Crossbeam, scuttle, RHD Non SIR A802U7476F 1 8a Crossbeam, scuttle, RHD Sport 300 691.1005.004AK 1 8b Crossbeam, scuttle, LHD Non SIR or Driver only SIR A802U7475F 1 8c Crossbeam, scuttle, LHD Sport 300 non SIR 691.1005.003AK 1 9 Crossbeam, scuttle, LHD Dual SIR A802U7657F 1 10 Setscrew, M8 x 25, beam to hinge post A075W1039Z 11 Setscrew, M8 x 20, beam to hinge post A075W1038Z 12 Washer Spring M8, beam to hinge post A075W1036Z 13 Washer Flat M8 x 16, beam to hinge post A075W4020Z 14 Shim, scuttle beam to door hinge post 1.5mm Dual SIR A082U7657F As reqd 15 Shim, scuttle beam to door hinge post 2.5mm Dual SIR A082U7655F As reqd Function Code: 10.05, Page: 1 Updated 6th February 2013 Function Code 10.05 Body Crossbeams, Jacking Plates Dep Part Description 16 Remarks Option Part Number Qty Strut, scuttle crossbeam support except Sport 300 without A/C A082A4246F 1 17 Setscrew M6 x 20, strut to crossbeam except Sport 300 without A/C A075W1030Z 1 18 Washer Flat M6 x 12, strut to crossbeam except Sport 300 without A/C A075W4013Z 1 19 Nut Nyloc M6, strut to crossbeam except Sport 300 without A/C A075W3009Z 1 20 Setscrew M6 x 30, strut to chassis except Sport 300 without A/C A075W1032Z 1 21 Washer Spring, strut to chassis except Sport 300 without A/C A075W4035Z 1 22 Washer Flat M6 x 12, strut to chassis except Sport 300 without A/C A075W4013Z 1 23 Brace, scuttle beam to chassis tunnel Non SIR & Sport 300 without A/C 691.1005.001AF 1 24 Edging strip, brace lower holes Not illustrated 470mm Non SIR & Sport 300 without A/C A085U6080V 1 25 Foam Seal, brace to body Not illustrated Non SIR & Sport 300 without A/C 691.1101.001AF 1 26 Setscrew M6 x 20, brace to scuttlebeam Non SIR & Sport 300 without A/C A075W1030Z 3 27 Washer Flat M6 x 12, brace to scuttlebeam Non SIR & Sport 300 without A/C A075W4013Z 3 28 Nut Nyloc M6, brace to scuttlebeam Non SIR & Sport 300 without A/C A075W3009Z 3 29 Spacer, brace to chassis Non SIR & Sport 300 without A/C 691.1005.002AF 2 30 Bolt M10 x 40, brace to chassis Non SIR & Sport 300 without A/C A075W2052Z 2 31 Washer Flat, brace to chassis Non SIR & Sport 300 without A/C A075W4024Z 2 Function Code: 10.05, Page: 2 Updated 6th February 2013 Function Code 10.05 Body Crossbeams, Jacking Plates Dep Part Description 32 33 Remarks Option Part Number Qty Jacking Plate A082U7571F 4 Pop Rivet, jacking plate A075W6069Z 8 Note : List taken from 93 MY on book Function Code: 10.05, Page: 3 Updated 6th February 2013 1 2 7 5 6 8 8 9 10.07 3 5 4 Function Code 10.07 Headlamp Pods & Pivots Dep Part Description 01 Remarks Option Part Number Qty Headlamp pod, RH ( 6" dia. headlamps ) Except USA & Canada C082B4852K 1 01a Headlamp pod, RH ( 5 3/4" dia. headlamps ) USA & Canada C082B4854K 1 02 Headlamp pod, LH ( 6" dia. headlamps ) Except USA & Canada C082B4853K 1 02a Headlamp pod, LH ( 5 3/4" dia. headlamps ) USA & Canada C082B4855K 1 03 Ball joint, pod pivot A082U5897F 6 04 Setscrew, M6 x 30, pod outer pivot A075W1032Z 2 05 Washer, flat, M6 x 18, outer pivot A075W4018Z 4 06 Washer, flat, M6 x 25, outer pivot A075W4065Z 2 07 Nut, nyloc, M6, pod outer pivot A075W3009Z 2 08 Watershield, headlamp motor B079U4459K 2 09 Pop rivet, watershield to body A075W6071Z 6 10 Cover, drain hole, pod well A082B6141K 2 Not illustrated Function Code: 10.07, Page: 1 3 5 6 4 13 2 14 15 16 17 1 8 9 11 18 10 19 20 57 43 56 12 50 42 41 40 39 11 49 54 55 48 45 44 47 46 36 35 38 25 34 33 32 31 53 49 37 34 27 50 30 26 29 52 24 51 10.09 21 22 23 28 24 Service Parts List Function Code 10.09 Front Services Access Panels Dep Part Description 01 Remarks Option Part Number Qty Bonnet Panel A082B5155K 1 01a Blackout Film, rear of bonnet A082B5063K 1 02 Grommet, tapping plate access A079U6033K 2 03 Grille, interior air intake A082B5122F 4 04 Pop Rivet, grille to bonnet A075W6092Z 3 05 Washer, grille to bonnet A075W4001Z 3 06 Tapping Plate, bonnet catch striker A079U4487F 2 07 Weatherseal, bonnet A082U7058F 1 07a Primer, bonnet seal B082U6199V As req. 07b Double sided tape, weatherseal to bonnet A082U6198V 1.2m 08 Seal, 20mm thick, bonnet to heater plenum, A082U7304F 1 08a Seal, 25mm thick, bonnet to heater plenum, A082U7305F As req. 09 Funnel, bonnet plenum drain A082P6056F 1 10 Tapping Plate, bonnet hinge A089B2455F 2 10a Pop Rivet, tapping plate fix A075W6090Z 2 11 Grommet, blanking A089U6056F 6 12 Grommet, bonnet lamp wiring unused hole blank A079U6033F 1 13 Shim, striker to bonnet, 1.2 mm A076U0618F As req. Function Code: 10.09, Page: 1 Updated 1st August 2013 Function Code 10.09 Front Services Access Panels Dep Part Description 13a Remarks Option Part Number Qty Shim, striker to bonnet, 2.5 mm A082U7415F As req. 14 Striker, bonnet catch A079U4266F 2 15 Washer, flat, M8, striker fix A075W4021Z 4 16 Washer, spring, M8, striker fix A075W4036Z 4 17 Setscrew, M8 x 25, hex.hd., striker fix A079W1039Z 4 18 Buffer, bonnet front corner support X046B6113Z 2 19 Setscrew, M8 x 35, hex. hd., bonnet support buffer A075W1041Z 2 20 Locknut, M8, bonnet support buffer A075W3026Z 4 21 Washer, flat, M8 x 16, bonnet support buffer A075W4020Z 2 22 Nyloc Nut, M8, bonnet support buffer A075W3010Z 2 23 Cap, harness protection A082B6166F 2 24 Bracket, cross-shaft pivot A079U4220K 2 25 Rod, bonnet lock, RH B082U5826F 1 25a Rod, bonnet lock, RH Dual SIR. C082U5826F 1 26 Cross-shaft, bonnet release RHD A082U7681F 1 26a Cross-shaft, bonnet release LHD non dual SIR. A082U7680F 1 26b Cross-shaft, bonnet release Dual S.I.R. A082U7670F 1 27 Rod, bonnet lock, LH A082U7117F 1 28 Bush & Clip, rod to cross shaft A075U6033Z 2 28a Bush & Clip, rod to cross shaft A082U6267F 1 29 Washer, flat, M6, bracket to body A075W4013Z 4 Dual SIR, passenger side Function Code: 10.09, Page: 2 Updated 1st August 2013 Function Code 10.09 Front Services Access Panels Dep Part Description 30 Remarks Option Part Number Qty Setscrew, M6 x 12, bracket to body A075W1027Z 4 31 Clevis Pin, latch rod to disc B079U4219F 2 32 Latch Disc, bonnet lock B082U7149F 2 33 Clevis Pin, latch disc to bracket A075W6033Z 2 34 Bracket, bonnet latch A082U5825F 2 35 Screw, 10 UNF x 3/4", bracket fix A075W5061Z 6 36 Washer, flat, bracket fix A075W4000Z 6 37 ' R ' Clip, latch disc clevis A075W6175Z 2 38 Hinge Bar, bonnet opening RHD D085U5828F 1 38a Hinge Bar, bonnet opening LHD D085U5827F 1 39 Edge Clip, bonnet lamp wiring to hinge A075W6047Z 3 40 Setscrew, M8 x 30, hex. hd., hinge to bonnet A075W1040Z 4 41 Washer, spring, M8, hinge to bonnet A075W4035Z 4 42 Washer, flat, M8 x 25, hinge to bonnet fix A075W4021Z 4 43 Shim plate, hinge to bonnet A076U0600Z As req. 44 Spacer washer, flat, M6 x 12, hinge pivot A075W4013Z 2 45 Ball Joint, bonnet pivot A082U5897F 2 46 Washer, M6, spring, hinge pivot bolt A075W4035Z 2 47 Bolt, M6 x 35, hinge pivot A075W2029Z 2 48 Pop Rivet, tapping plate fix A075W6090Z 2 49 Washer, flat, M8 x 20, gas strut pivot A079W4019F 1 A082U7149F R/B Function Code: 10.09, Page: 3 Updated 1st August 2013 Function Code 10.09 Front Services Access Panels Dep Part Description 50 Remarks Option Part Number Qty Nyloc Nut, M8, gas strut pivot RHD A075W3010Z 2 50a Nyloc Nut, M8, thin head, gas strut pivot LHD A907E6284F 2 51 Washer, pop rivet, bracket to plenum A075W4009Z 4 52 Anchor Bracket, gas strut to plenum A082U7143F 2 53 Gas Strut, bonnet support B082U6158F 1 54 Anchor Bracket, gas strut to bonnet A082U7143F 1 55 Jacknut, M5, bracket to bonnet A076W3043F 2 56 Washer, spring, M5, bracket to bonnet A075W4045Z 2 57 Setscrew, M5 x 20, bracket to bonnet A075W5084Z2 2 58 Restrictor Node, bonnet underside Not illustrated 2002 MY, USA A082B5562K 1 59 Double Sided Tape, restrictor to bonnet Not illustrated 2002 MY, USA A117B0361V 0.08M Function Code: 10.09, Page: 4 Updated 1st August 2013 59 1 30 27 2 31 32 29 33 26 25 24 28 17 34 29 35 61 60 3 4 23 64 63 5 36 62 19 6 14 51 40 22 42 43 6 7 38 10 9 8 51 37 41 11 13 12 58 50 49 48 47 54 53 52 46 44 45 10.11a 56 55 21 15 16 37 18 Function Code 10.11a Tailgate & Release Mechanism Dep Part Description Remarks Option Part Number 01 Tailgate Without aerofoil mounting holes V8 prior '98 MY, GT3, V8GT P691.1011.001AJ 1 01a Tailgate With aerofoil mounting holes V8 '98 MY on, Sport 350 A082B5424J 1 01b Tailgate Without aerofoil mounting holes, with CHMSL V8GT A082B5515K 1 02 Canopy, tailgate V8, Sport 350 B082B5024J 1 02a Canopy, tailgate V8GT A082B5478F 1 03 Spacer Washer, neoprene, canopy to tailgate A082W4115F 20 04 Washer, flat, canopy fixing A075W4000Z 8 05 Nyloc Nut, M5, canopy to tailgate A075W3008Z 8 06 Gas Strut, tailgate support, RH & LH For body mounted, or no aerofoil V8 prior '98 MY, GT3, V8GT P691.1011.601AF 2 06a Gas Strut, tailgate support, RH For tailgate mounted aerofoil V8, '98 MY on, Sport 350 A082U6169F 1 06b Gas Strut, tailgate support, LH, locking, (warning label) For tailgate mounted aerofoil V8, '98 MY on, Sport 350 A082U6208F 1 07 Anchor Bracket, strut to bulkhead, LH B082U7359F 1 08 Anchor Bracket, strut to bulkhead, RH B082U7358F 1 09 Washer, flat, M8 x 16, gas strut to anchor bracket A075W4020Z 2 10 Nyloc Nut, M8. A907E6284F 2 11 Studplate, anchor bracket to body B082U7125F 2 12 Washer, flat, M6 x 15, studplate to anchor bracket A075W4015Z 8 13 Nyloc Nut, M6, studplate to anchor bracket A075W3009Z 8 14 Spreader plate, gas strut bracket A082U7524F 2 14a Tapping Plate, gas strut to tailgate A082U7441F 2 For CHMSL mounting Not illustrated Qty Function Code: 10.11a, Page: 1 Function Code 10.11a Tailgate & Release Mechanism Dep Part Description 15 Remarks Part Number Qty Screw, M8 x 16, fixing spreader to tapping plate A082W7105F 2 16 Post Screw, M5 x 40, gas strut to tailgate A100W7102F 2 17 Guide Sleeve, tailgate striker pin B082U7544F 2 18 Striker Pin B082U5900L 2 19 Weatherstrip Seal, tailgate A082U7059F 1 20 Double Sided Tape, tailgate seal fixing A082U6198V 1.2M 21 Tapping Plate, RH B082U7020K 1 21a Tapping Plate, LH B082U7021K 1 22 Hinge Blade, tailgate, RH C082U5952F 1 23 Shim Plate, 1.0 mm, hinge blade to tailgate A082U7399F As req. 23a Shim Plate, 2.0 mm, hinge blade to tailgate A082U7398F As req. 24 Washer, flat, M6, stainless, hinge fixing A082W4133F 6 25 Washer, spring M6, hinge fixing A075W4035Z 6 26 Screw, M6, stainless, hinge fixing A100W7096F 6 27 Hinge Blade, tailgate LH C082U5951F 1 28 Pivot Bracket, tailgate hinge C082U5950F 2 29 Washer, flat, M8 x 16 A075W4020Z 6 30 Setscrew, M8 x 25, hinge bracket to body A075W1039Z 4 31 Washer, flat, pivot bolt A075W4024Z 4 32 Washer, shakeproof, pivot bolt A075W4049Z 2 33 Pivot Bolt, tailgate hinge A082W1077Z 2 Not illustrated Not illustrated Option Function Code: 10.11a, Page: 2 Function Code 10.11a Tailgate & Release Mechanism Dep Part Description 34 Remarks Part Number Qty Gasket, hinge bracket to body A082U5955F 2 35 Nyloc Half Nut, M8, hinge bracket fixing A907E6284F 4 36 Spreader plate, fixings to body A082U7416F 2 37 Spirol Pin, release lever pivot A082W6235F 1 38 Lever, tailgate release B082U4916F 1 39 Washer, flat, lever pivot A075W4011Z 1 40 Hinge bracket, release lever A082U4915F 1 41 Recess moulding, release lever A082U7085F 1 42 Washer, large O/D, lever bracket fixing` A075W4015Z 1 43 Nut, nyloc, M6, lever pivot A075W3009Z 1 44 Cable, tailgate release C082U5995F 1 45 Slider assembly, tailgate latch A082U6087F 2 46 Guide plate, tailgate striker B082U7234F 2 47 Washer, shakeproof, M8 A075W4048Z 2 48 Locknut, M8 A075W3026Z 2 49 Setscrew, M8 x 35 A075W1041Z 2 49a Setscrew, M8 x 45 A075W1043Z 2 50 Buffer, tailgate abutment A046B6113Z 2 51 Setscrew, M8 x 25, guide plate/slider fixing A075W1039Z 2 52 Washer, shakeproof, M8 A075W4048Z 2 In place of M8 x 35 (item 49) if necessary Option Function Code: 10.11a, Page: 3 Function Code 10.11a Tailgate & Release Mechanism Dep Part Description 53 Remarks Option Part Number Qty Hose, tailgate gutter drain A082U5015K 2 54 Elbow, tailgate gutter drain A082B6079F 2 55 Adaptor, tailgate gutter drain A082U5821K 2 56 Pop rivet, drain adaptor fixing A075W6070Z 6 57 Clip, drain hose A075W6236F 2 58 Pop rivet, clip to body A075W6087Z 2 59 Louvre, tailgate vent A082B5012F 2 60 Screw, M4 x 16, louvre to tailgate A082W5141F 22 61 Washer, flat, M4 A100W4120F 22 62 Drip Deflector, tailgate A082B5352F 1 63 Pop Rivet, drip shield fixing A075W6090Z 8 64 Grommet, rear screw fixings A082U6235F 4 65 Handle, luminous, tailgate interior release Not illustrated 2002 MY. USA A082U6333F 1 66 Bracket, handle to body Not illustrated 2002 MY. USA A082U7546F 1 67 Pop Rivet, bracket to body Not illustrated 2002 MY. USA A076W6099F 2 68 Washer, flat, 3/16" x 0.5", bracket to body Not illustrated 2002 MY. USA A075W4000Z 2 69 Cable, tailgate interior release Not illustrated 2002 MY. USA C082U5995F 1 70 Adjuster, tailgate interior release Not illustrated 2002 MY. USA A082U6332F 1 71 Slider Assembly, tailgate interior release Not illustrated 2002 MY. USA A082U7978K 1 72 Cable Tie, handle to cable Not illustrated 2002 MY. USA A075W6038Z 1 In rear corners of body aperture Function Code: 10.11a, Page: 4 6 3 5 4 7 8 34 10 33 1 4 9 9 10 35 12 36 17 32 9 3 2 10 18 11 See 42.01 31 13 14 15 10 9 29 19 16 25 26 29 27 20 21 22 28 29 12 24 23 10.13 Function Code 10.13 Engine Compartment, Cover, Seals Dep Part Description Remarks 01 Engine Cover Assembly Includes grilles, seals 01a Engine Cover Assembly, stainless grilles Includes grilles, seals 02 Option Part Number Qty A082B5334J 1 A082B5566J 1 Seal, engine cover lid to bay A082U5882K 1 03 Grille, engine cover, side front A082U7778K 2 03a Grille, engine cover, stainless steel, side front A082U7996F 2 04 Grille, engine cover, side rear A082U7779K 2 05 Grille, engine cover, centre rear A082U7780K 1 05a Grille, engine cover, stainless steel, rear A082U7997F 1 06 Seal, engine cover to tailgate A082U7450K 1 06a Weather Seal A089U6055F 1 07 Support, engine cover front A082U7798J 1 08 Trim Cover, quarter rear, RH A082B4786K 1 09 Screw, No 6 x 3/4", trim cover fix. A075W5028Z 6 10 Spire Nut, trim cover fixing A082W6255F 6 11 Sidewall Trim Panel, RH B082B5318K 1 12 Jack Nut, M6 A075W3034Z 8 13 Setscrew, M6 x 25, hex. hd. A075W1031F 6 14 Washer, spring, M6 A075W4035Z 6 15 Washer, flat, M6 x 20 x 2.5 A075W4016Z 6 16 Rivnut, M6 x 60 B082W3092F 6 17 Rubber, self adhesive 1" x 1/8" A036B6221V .75m 'Final Edition' 'Final Edition' Extends to sides, replacing item 4 'Final Edition' Function Code: 10.13, Page: 1 Function Code 10.13 Engine Compartment, Cover, Seals Dep Part Description Remarks 17a Seal, sidewall cover Not illustrated 18 Option Part Number Qty A082B4805K 1 Screw, M6 x 18, hex.hd. A079W7033F 2 19 Boot Floor/Bulkhead A082B5324K 1 20 Setscrew, M6 x 18, hex. hd. A075W1029Z 8 21 Washer, internal shakeproof, M6 A075W4046Z 8 22 Washer, flat, M6 x 12.1 x 1.4 mm A075W4013Z 8 23 Seal ,foam, 19 mm x 3 mm A082U6067F 2.2M 24 Screw, No 8 x ½" A075W5034Z 4 25 Buffer A046B6113Z 2 26 Setscrew, M8 x 25, hex. hd. A075W1039Z 2 27 Washer, flat, M8 x 16.6 x 1.4 mm A075W4020Z 4 28 Washer, spring, M8 A075W4036Z 2 29 Lock Nut, M8 B075W3026Z 4 30 Sidewall Trim Panel, LH A082B5317K 1 31 Grommet, thr'o sidewall panel A082L6181F 1 32 Trim Cover, quarter rear, LH A082B4785K 1 33 Access Cover, rear quarter, LH A082U7810F 1 34 Clip, access cover retention A082W6584F 2 35 Screw, M4 x 16, rear quarter trim cover fix. B082W5141F 4 36 Well Nut, M4, rear quarter trim cover fix. B082W6350F 4 Function Code: 10.13, Page: 2 7 24 6 5 3 4 1 9 10 11 44 28 29 27 10 56 23 30 33 21 8 22 34 57 55 14 12 20 26 25 58 13 19 31 32 16 2 49 35 53 15 17 3 18 26 48 59 34 47 46 54 37 38 45 36 39 51 44 43 42 17 50 52 10.15 Updated 28th January 2011 41 40 Service Parts List Function Code 10.15 Door Shells, Beams, Hinges Dep Part Description 01 Door Shell, LH 01a Door Shell, LH 01b Door Shell, RH 01c Door Shell, RH 02 Remarks Option Part Number Qty Non USA/Canada A082B6201K 1 USA/Canada A082B6195K 1 Non USA/Canada A082B6200K 1 USA/Canada A082B6194K 1 Access Panel, door shell rear, RH A082U7499K 1 02a Access Panel, door shell rear, LH A082U7498K 1 03 Fastex Scrivet, 5 mm A100W6479F 38 04 Foam Strip, access panel sealing A082U6067F 4.7M 05 Foam Strip, door panel anti - rattle A082U6065V 1.6M 06 Access Panel, door shell, centre A082U7505K 2 07 Fixing Plate, M6, door front to beam A079U4329K 4 08 Access Panel/Speaker Housing, ABS A082B5411K 2 09 Washer, spacing, shutline adjust A075W4022Z As req. 10 Washer, large O/D, door front to beam A075W4017Z 4 11 Setscrew, M6 x 16, door front to beam A075W1028Z 4 12 Housing, air outlet flap valve A082P4352K 2 13 Scrivet, air outlet valve flap fixing A100W6479F 4 14 Flap, air outlet valve A082P4351K 2 Mirrors mounted further back Mirrors mounted further back Function Code: 10.15, Page: 1 Updated 2nd February 2015 Function Code 10.15 Door Shells, Beams, Hinges Dep Part Description 15 Remarks Option Part Number Qty Door Beam, LH Non USA/Canada A082U6227J 1 15a Door Beam, LH USA/Canada A082U6229J 1 15b Door Beam, RH Non USA/Canada A082U6228J 1 15c Door Beam, RH USA/Canada A082U6230J 1 16 Bracket, check strap guide to beam, LH B082U5965F 1 16a Bracket, check strap guide to beam, RH B082U5966F 1 17 Nyloc Nut, M6, bracket to beam A075W3009Z 10 18 Setscrew, M6 x 30, guide to bracket A075W2028Z 2 19 Washer, flat, guide to bracket A075W4015Z 4 20 Check Strap, LH A089U1517F 1 20a Check Strap, RH A089U1516F 1 21 Spring, door check, LH A089U1515F 1 21a Spring, door check, RH A089U1514F 1 22 Guide, check strap A089U1518F 2 23 Nyloc Nut, M6, guide to bracket A075W3009Z 2 24 Finisher, door shell / frame front, LH A082U7013K 1 24a Finisher, door shell / frame front, RH A082U7014K 1 25 Bolt, M8 x 45, strap to hinge A075W2040Z 2 26 Pivot Bush, door beam C079U4189F 4 27 Nyloc Nut, M8, strap to hinge A075W3010Z 2 28 Hinge Bracket, upper, LH B082U7433F 1 Function Code: 10.15, Page: 2 Updated 2nd February 2015 Function Code 10.15 Door Shells, Beams, Hinges Dep Part Description 28a Remarks Option Part Number Qty Hinge Bracket, upper, RH B082U7432F 1 29 Shim, 2.5mm, hinge to body C079U4091F As req. 29a Shim, 1.2mm, hinge to body C079U4092F As req. 30 Shim, angled edge, hinge to body C079U4090F 4 31 Spacer, 5mm, hinge to body A082U7144F 4 32 Shim, aluminium, hinge to body A082U7199F 4 33 Clamp Plate, door hinge E079U4340F 4 34 Nyloc Nut, ½" UNF, hinge to body A079W3056F 4 35 Hinge Post, door, LH E082U7251F 1 35a Hinge Post, door, RH E082U7250F 1 36 Reinforcing Bracket, hinge post to sill A082B4485K 2 37 Washer, flat, bracket to post A075W4021Z 4 38 Washer, spring, bracket to post A075W4036Z 4 39 Setscrew, M8 x 16, bracket to post A075W1036Z 4 40 Bolt, M8 x 75, bracket to sill A075W2046Z 4 41 Washer, large o/d, bracket to sill A075W4021Z 8 42 Spacer Tube, bracket to sill A082B4484F 4 43 Nyloc Nut, M8, bracket to sill A075W3010Z 4 44 Nyloc Nut, M12, pivot pin A075W3012Z 4 45 Pivot Pin, door beam B079U4558F 2 46 Nyloc Nut, M8, tie rod to hinge A079W3056Z 4 Function Code: 10.15, Page: 3 Updated 2nd February 2015 Function Code 10.15 Door Shells, Beams, Hinges Dep Part Description 47 Remarks Option Part Number Qty Washer, tie rod to hinge A075W4020Z 4 48 Hinge Bracket, lower A082U7102F 2 49 Tie Rod, upper to lower hinge brackets A079U4326F 2 50 Studplate, M6, bracket to door beam A082U5806F 6 51 Nut, M6 A075W3020Z 18 52 Washer, flat, M6 x 1.5 A075W4015Z 18 53 Plate, door switch/lamp mounting, LH B082M4913F 1 53a Plate, door switch/lamp mounting, RH B082M4912F 1 54 Finisher, rear door edge, LH A082U7489F 1 54a Finisher, rear door edge, RH A082U7488F 1 55 Washer, large o/d, door rear to beam A075W4021Z 6 55a Washer, spacing, door rear to beam A075W4003Z As req. 56 Setscrew, M8 x 20, door rear to beam A075W1038Z 6 57 Speaker Frame, plywood A082U7843F 2 58 Screw, pan hd. pozi., frame to door A075W5013Z 8 59 Washer, flat, M6 x 3 A075W4014Z 4 If fitted, not illustrated Function Code: 10.15, Page: 4 Updated 2nd February 2015 24 36 23 22 26 27 21 29 28 35 34 25 33 31 20 19 32 1 30 13 4 12 11 3 7 18 17 6 5 2 16 14 8 10 9 10.17 Function Code 10.17 Door Latch Mechanism Dep Part Description 01 Plate, interior handle mounting, LH 01a Plate, interior handle mounting, RH 02 Interior Door Handle, LH 02a Interior Door Handle, RH 03 Remarks Part Number Qty B082U7493F 1 B082U7492F 1 A082U6247F 1 A082U6246F 1 Guide Clip, interior lock/ release rods A075J6027Z 4 04 Rod, interior release to latch, LH A082U7463F 1 04a Rod, interior release to latch, RH A082U7462F 1 05 Rod, interior release to latch, LH B082U7461F 1 05a Rod, interior release to latch, RH B082U7460F 1 06 Clip, micro switch retaining A082M6525F 2 07 Micro Switch, driver's door A082M4916J 1 07a Micro Switch, passenger's door A082M4917J 1 08 CDL Motor, driver's side A082U6245F 1 08a CDL Motor, passenger's side A082U6244F 1 09 Latch Mechanism, LH door A082U6243F 1 09a Latch Mechanism, RH door A082U6242F 1 10 Screw, CDL motor to latch A082W5197F 4 11 Adjuster Nut A082U6269F 2 12 Bolt, M8 x 50, hx. hd., latch bracket to beam A075W2041F 4 13 Washer, flat, M8, latch bracket to beam A079W4019F 4 14 Bracket, door latch to beam, LH A082U6231F 1 Not illustrated Not illustrated Not illustrated Not illustrated Not illustrated Not illustrated Not illustrated Option Function Code: 10.17, Page: 1 Function Code 10.17 Door Latch Mechanism Dep Part Description Remarks 14a Bracket, door latch to beam, RH Not illustrated 15 Part Number Qty A082U6232F 1 Washer, flat, latch to beam A082W4019F 4 16 Nut, M8, kayloc, A100C6022F 4 17 Washer, large O/D, door rear to beam A075W4021Z 6 18 Setscrew, M8 x 20, hex. hd., door rear to beam A075W1038Z 6 19 Setscrew, M12 x 30, striker post bottom A079W1058F 2 20 Washer, flat, M12, striker post bottom A075W4071F 2 21 Tapping Plate, door striker A082U7472F 2 22 Washer, striker post top A075W4021Z 4 23 Nyloc Nut, M8, striker post top A075W3010Z 4 24 Striker Post, LH G079U4381F 1 24a Striker Post, RH G079U4382F 1 25 Friction Plate, striker to body A082U7477F 2 26 Spacer, door latch striker A082U6263F 6 27 Striker Plate, door latch A082U6262F 2 28 Screw, M8 x 40, csk., striker plate fixing A082W7107F 4 29 Rod, exterior release to latch A082U7466F 2 29a Clip, exterior release rod to handle A082U6267F 2 30 Rod, exterior lock to latch, LH C082U7465F 1 30a Rod, exterior lock to latch, RH C082U7464F 1 31 Spring Clip, handle mechanism retention A082U6259F 2 Not illustrated Option Function Code: 10.17, Page: 2 Function Code 10.17 Door Latch Mechanism Dep Part Description 32 Exterior Door Handle Mechanism 33 Plate, exterior handle reinforcement 34 Remarks Part Number Qty A082U6240F 2 B082U6233F 2 Gasket, exterior handle to door A082U6241F 2 35 Mounting Escutcheon, exterior door handle, LH A082U6239F 1 35a Mounting Escutcheon, exterior door handle, RH A082U6238F 1 36 Lock Barrel & Keys, driver's door A082U6300S 1 36a Lock Barrel & Keys, passenger's door Not ilustrated A082U6301S 1 36b Car Lock Set, LHD Includes keys & barrels for steering lock/doors/glovebox B082H6059F 1 36c Car Lock Set, RHD Includes keys & barrels for steering lock/doors/glovebox B082H6060F 1 37 Blank Key/Keyhole Light Not illus., order with lock set A117H0022F 2 Bonded to door shell Not illustrated Option Function Code: 10.17, Page: 3 12 11 10 31 30 79 81 84 16 13 11 10 5 83 14 92 114 78 76 7 32 80 11 10 70 15 9 36 34 17 18 40 91 8 6 93 1 77 90 41 42 35 33 37 89 38 88 112 86 3 27 22 20 19 24 26 82 85 87 69 68 39 21 95 96 67 28 94 97 98 2 23 65 4 66 75 76 63 100 64 47 73 72 111 25 44 43 44 43 57 29 53 54 41 74 46 99 58 56 104 52 102 101 56 55 59 60 62 59 107 71 49 50 53 61 48 106 105 110 51 109 10.23 Updated 6th February 2013 103 108 Service Parts List Function Code 10.23 Bumpers, Valences Spoilers & Aerofoils Dep Part Description 01 Bumper, front, RRIM 01a Bumper, front, GFRP 01b Foam, front bumper 02 Remarks Part Number Qty A082B5116K 1 USA side marker cut outs A082B5173K 1 USA A082B5171K 1 Valance, front V8 models A082B5358K 1 02a Valance, front GT3 A082B5157K 1 03 Lip Spoiler, RH A082B5084K 1 04 Lip Spoiler, LH A082B5083K 1 04a Plastic Fastener, spoiler to valence A100W6481F 10 05 Washer plate A082B4810F 1 06 Studplate A082B4809F 1 07 Washer plate B082B4818F 2 08 Studplate A082B4820F 1 09 Setscrew A075W1031F 2 10 Washer, flat A075W4015F 15 11 Nut, nyloc, M6 A075W3009Z 15 12 Washer Plate A082B4814F 2 13 Studplate A082B4813F 2 14 Screw, self tap. flg hd. pozi, plinth to bumper A075W5074Z 4 Not illustrated Option Function Code: 10.23, Page: 1 Updated 2nd March 2015 Function Code 10.23 Bumpers, Valences Spoilers & Aerofoils Dep Part Description 15 Remarks Option Part Number Qty Studplate A082U7321F 6 16 Reinforcing Strip A082B4812F 2 17 Washer, flat A075W4015Z 6 18 Nut, nyloc, M6 A075W3009Z 6 19 Washer, flat A075W4015Z 8 20 Setscrew A075W1031F 8 21 Intake Grille, black, front A082U7802F 1 21a Intake Grille, titanium, front Sport 350 A082U7953F 1 21b Intake Grille, stainless steel, front 'Final Edition' A082U7991F 1 22 Intake Grille, black, RH A082U7804F 1 22a Intake Grille, titanium, RH Sport 350 A082U7954F 1 22b Intake Grille, stainless steel, RH 'Final Edition' A082U7992F 1 23 Intake Grille, black, LH A082U7805F 1 23a Intake Grille, titanium, LH Sport 350 A082U7955F 1 23b Intake Grille, stainless steel, LH 'Final Edition' A082U7993F 1 24 Outlet Grille, black, RH A082U7806F 1 24a Outlet Grille, titanium, RH Sport 350 A082U7956F 1 24b Outlet Grille, stainless steel, RH '04 MY A082U7994F 1 25 Outlet Grille, black, LH A082U7807F 1 25a Outlet Grille, titanium, LH Sport 350 A082U7957F 1 25b Outlet Grille, stainless steel, LH 'Final Edition' A082U7995F 1 Function Code: 10.23, Page: 2 Updated 2nd March 2015 Function Code 10.23 Bumpers, Valences Spoilers & Aerofoils Dep Part Description 26 Remarks Option Part Number Qty Setscrew, front grill fixing A075W4045Z 2 27 Washer, shakeproof, front grill fixing A082W5184F 2 28 Sill Panel, including duct, RH B082B5164S 1 29 Sill Panel, including duct, LH B082B5163S 1 30 Aerofoil, rear body mounted P691.1023.001AK 1 31 Aerofoil, tailgate mounted '98 MY on A082B5420J 1 32 Cover, ABS, CHMSL '98 MY on A082B5434K 1 33 Spreader Plate Bonded inside body Prior to '98 MY P691.1023.002AK 2 34 Spreader Plate Bonded inside tailgate '98 MY on A082U7882F 2 35 Gasket Prior to '98 MY P691.1023.003AK 2 36 Gasket '98 MY on A082B5421K 2 37 Washer, flat A075W4013Z 6 38 Washer, shakeproof A075W4046Z 6 39 Setscrew, M6 x 20 A075W1030Z 11 40 Screw, M6 x 30, cap head, 12.9 grade A082W7171F 4 41 Washer, M6 x 15 , front fix A082W4133F 2 42 Washer, M6 x 25, rear fix B075W4017Z 2 43 Washer, flat, M6 x 12 A075W4013Z 16 44 Nut, nyloc, M6 A075W3020Z 16 45 Screw, countersunk A076W5087Z 2 46 Captive nut, rear bumper top corner A100W6372F 2 Function Code: 10.23, Page: 3 Updated 2nd March 2015 Function Code 10.23 Bumpers, Valences Spoilers & Aerofoils Dep Part Description 47 Washer plate 48 Studplate 49 Remarks Option Part Number Qty A082U4816F 1 7 stud A082B5101F 1 Studplate 5 stud GT3 A082B5102F 1 49a Studplate 5 stud V8 A082B5349F 1 50 Washer, flat, M6 x 12 A075W4013Z 16 51 Nut, nyloc, M6 A075W3020Z 16 52 Washer plate A082B5103F 1 53 Studplate A082B4817F 2 54 Washer plate GT3 B082B4818F 2 54a Washer plate V8 A082B5344F 2 55 Rear Wheelarch Extension, LH A082B5269K 1 55a Rear Wheelarch Extension, RH A082B5270K 1 56 Edging strip, wheelarch extensions to body P530.1023.036AV 57 Front Wheelarch Extension, LH A082B5265K 1 57a Front Wheelarch Extension, RH A082B5266K 1 58 Spat, front lower wheelarch extension LH A082B5273K 1 58a Spat, front lower wheelarch extension RH A082B5274K 1 59 Nyloc Nut, M5, wheelarch extension fix. A075W3008Z 26 60 Washer, flat, M5, wheelarch extension fix. A075W4018Z 24 61 Screw, M5 x 20, flg. hd., rear extension lower fix. A082W5205F 2 62 Pop Rivet, plastic, rear wheelarch extension fix. A082W6528F 6 As req. Function Code: 10.23, Page: 4 Updated 2nd March 2015 Function Code 10.23 Bumpers, Valences Spoilers & Aerofoils Dep Part Description 63 Remarks Option Part Number Qty Lip Spoiler, flexible rubber Sport 350, V8 2002 MY A082B5501F 1 64 Spoiler Extension Panel, composite, LH Sport 350, V8 2002 MY A082B5493K 1 65 Spoiler Extension Panel, composite, RH Sport 350, V8 2002 MY A082B5494K 1 66 Setscrew, M6 x 25 hex.hd. Sport 350, V8 2002 MY A075W1031Z 18 67 Washer, flat M6 Sport 350, V8 2002 MY A075W4015F 36 68 Nut, nyloc, M6 Sport 350, V8 2002 MY A075W3009Z 18 69 Infill Panel, rear spoiler, licence plate lamps Rectangular license plate UK/Non USA, Prior '98 MY B082B6232K 1 69a Infill Panel, rear spoiler, licence plate lamps Square licence plate USA / Australia, prior '98'MY C082B4935K 1 69b Infill Panel, rear spoiler, licence plate lamps Lamp A111M6002F All markets '98 MY on A082B5419F 1 70 Spoiler, rear body, short Used with aerofoil V8 A082B4745K 1 70a Spoiler, rear body, long Used without aerofoil V8GT, GT3 A082B5258K 1 71 Rear Bumper, RRIM V8, Non USA A082B5279K 1 71a Rear Bumper, RRIM V8, USA A082B5488K 1 71b Rear Bumper, RRIM GT3 A082B5118K 1 71c Foam, rear bumper Not illustrated V8, USA A082B5172J 1 72 Aerofoil, rear valance Twin exhaust outlets V8 + V8-GT A082B5327J 1 72a Aerofoil, rear valance LH exhaust outlet GT3, Except Australia B082B6244K 1 72b Aerofoil, rear valance RH exhaust outlet GT3, Australia only B082B6241K 1 73 Bracket, aerofoil to body A082U7634F 2 74 Setscrew, M6 x 25, aerofoil to bracket A075W1031Z 2 75 Nut, nyloc, M6 A075W3020Z 4 With side marker lamp apertures Function Code: 10.23, Page: 5 Updated 2nd March 2015 Function Code 10.23 Bumpers, Valences Spoilers & Aerofoils Dep Part Description 76 Remarks Option Part Number Qty Washer, flat, M6 x 25 A075W4017Z 9 77 Setscrew, M6 x 20 hex. hd. A075W1036Z 5 78 Washer, spring, M6 A075W4046Z 7 79 Aerofoil, carbon fibre, tailgate mounted Sport 350 A082B5479F 1 80 Aerofoil End Plate, alloy, LH Sport 350 B082B5481F 1 81 Aerofoil End Plate, alloy, RH Sport 350 B082B5482F 1 82 Aerofoil Support Strut, alloy, LH Sport 350 A082U7951F 1 83 Aerofoil Support Strut, aloy, RH Sport 350 A082U7952F 1 84 Gasket, aerofoil to strut Sport 350 A082B5484K 2 85 Gasket, strut to tailgate Sport 350 A082B5483K 2 86 Screw, M6 x 25, button hd., strut to tailgate rear Sport 350 A075W7016Z 2 87 Washer, flat M6 x 25, Sport 350 A082W4131Z 2 88 Screw, M6 x 20, skt. hd., strut to tailgate front Sport 350 A082W7041Z 2 89 Washer, flat, M6 Sport 350 A075W4015Z 2 90 Screw, M6 x 16, csk. cap hd., end plate fix. Sport 350 A082W7180F 4 91 Nutplate, lip spoiler fix. A082B4811F 8 92 Plinth, front bumper to wheelarch, RH A082B5288K 1 93 Plinth, front bumper to wheelarch, LH A082B5287K 1 94 Rear Transom Panel For circular tail lamps 2002 MY A082B5554K 1 95 Nyloc Nut, M6, transom to body Outer fixings 2002 MY A907E6285F 4 96 Washer. flat, M6 x 25.5, transom to body Outer fixings 2002 MY A075W4017Z 4 Function Code: 10.23, Page: 6 Updated 2nd March 2015 Function Code 10.23 Bumpers, Valences Spoilers & Aerofoils Dep Part Description Remarks Option Part Number Qty 97 Nyloc Nut, M5, transom to body Inner fixings 2002 MY A100W3113F 2 98 Washer, flat, M5 x 19, transom to body Inner fixings 2002 MY A075W4009Z 2 99 Plate, side marker lamp mounting USA only B082B8180K 4 100 Infill Panel, outer lamp to rear body, LH ABS, bonded to body 2002 MY A082B5557K 1 100a Infill Panel, outer lamp to rear body, RH ABS, bonded to body 2002 MY A082B5556K 1 101 For twin centre outlet exhaust 2002 MY, USA A082U7983F 1 For twin centre outlet exhaust 'Final Edition' A082U7990F 1 Infill Panel, stainless steel, round holes, rear bumper 101a Infill Panel, stainless steel, oval holes, rear bumper 102 Bracket, panel to body brackets 2002 MY, USA A082U7986F 1 103 Angle Bracket, lower panel to bumper 2002 MY, USA A082U7546F 2 104 Screw, M6 x 18, hex. hd. S/S, bracket to body brackets 2002 MY, USA A082W5267F 2 105 Screw, M5 x 16, hex. hd. S/S, panel & brackets fix. 2002 MY, USA A111W1163F 6 106 Washer, flat, M5, S/S, panel to bracket 2002 MY, USA B075W4009Z 4 107 Spire Nut, M5 2002 MY, USA B100W6372F 4 108 Screw, M5 x 10, button hd., S/S, panel outer fix. 2002 MY, USA A082W7179F 2 109 Washer, flat, M5, S/S, bracket to bumper 2002 MY, USA B075W4009Z 2 110 Nyloc Nut, M5, thin, S/S, bracket/panel fixing 2002 MY, USA A100W3113F 4 111 Closing Panel, rear bumper to wheel housing, LH V8 B082B5205F 1 111a Closing Panel, rear bumper to wheel housing, RH V8 B082B5206F 1 111b Closing Panel, rear bumper to wheel housing, LH GT3 A082B5283K 1 111c Closing Panel, rear bumper to wheel housing, RH GT3 A082B5282K 1 112 Pop Rivet, sill to body fixing A075W6089Z 30 With captive washer Fitted to bracket, item 102 Function Code: 10.23, Page: 7 Updated 2nd March 2015 Function Code 10.23 Bumpers, Valences Spoilers & Aerofoils Dep Part Description Remarks Option Part Number Qty 113 Foam Strip, 25 x 12.5mm, transom to body Not illustrated 2002 MY A082U6065V 1.84M 114 Screw, M5 x 10, button hd., aerofoil to strut Sport 350 A082W7179F 6 Function Code: 10.23, Page: 8 Updated 2nd March 2015 5 4 2 5 4 1 3 10.31 Function Code 10.31 Towing Strut/ Hook Dep Part Description 01 Remarks Option Part Number Qty Tow - Hook front B082B4957F 1 02 Reinforcement Plate, Tow - hook fixing C082B4714F 1 03 Setscrew, M6 x 20, Tow - hook fixing A075W1030Z 1 04 Washer, M6 x 12, Tow - hook fixing A075W4013Z 5 05 Nut, Nyloc, M6, Tow - hook fixing A075W3009Z 5 Function Code: 10.31, Page: 1 15 19 12 13 14 9 10 11 6 8 5 2 20 16 17 22 4 18 2 3 9 21 2 26 23 24 7 25 1 27 4 33 29 28 3 35 34 32 30 31 10 11.01 Service Parts List Function Code 11.01 Windscreen, Door Glass, Seals & Weather Strips Dep Part Description 01 Remarks Option Part Number Qty Windscreen Tinted C082U5791F 1 01a Windscreen Clear: Australia only B082U5790F 1 01b Fitting Kit, windscreen, bulkhead, tailgate, ¼ window glass A075B6158F 1 02 Spacer, 4mm, windscreen A075U0588Z 9 03 Carrier, windscreen finisher, sides A082U7184F 2 04 Finisher, windscreen, RH & LH A082U7178F 2 05 Finisher, windscreen, Top A082U7177F 1 06 Carrier, windscreen, Top A082U7183F 1 07 Spacer, 4mm, front ¼ light frame A075U0588Z 4 08 Glass, front ¼ light, RH A082U5794F 1 09 Secondary Seal, door window frame C082U5779F 2 10 Primary Door Seal B079U4197F 2 11 Drop Glass, door, RH B082U5782F 1 12 Glass, rear bulkhead, 7mm thick B079U4032F 1 13 Trim Surround, bulkhead glass A082B4762K 1 14 Finisher, rear ¼ window, RH A082U5742K 1 15 Glass, rear ¼ window, RH A082U5800F 1 16 Spacer, 4mm, bulkhead glass A075U0588Z 6 Tinted Tinted Tinted Function Code: 11.01, Page: 1 Updated 2nd February 2015 Function Code 11.01 Windscreen, Door Glass, Seals & Weather Strips Dep Part Description 17 Remarks Option Part Number Qty Screw, No.6 x 3/4", surround to bulkhead A075W5028Z 5 18 Trim Surround, tailgate glass B082U7449K 1 19 Plastic Rivet, trim surround top edge fix A082W6505F 5 20 Tailgate Glass, heated A082U7436F 1 21 Glass, rear ¼ window, LH A082U5801F 1 22 Spacer, 4 mm, rear ¼ window A075U0588Z 8 23 Spacer, rear ¼ window finisher, 1.5 mm A082U7207K As req. 23a Spacer, rear ¼ window finisher, 2.5 mm A082U7209K As req. 23b Spacer, rear ¼ window finisher, 3.0 mm A082U7210K As req. 24 Finisher,rear ¼ window, LH A082U5741K 1 25 Fillet, door seal path A082U6195F 4 26 Screw, No.6 x ½", surround to bulkhead A075W5014Z 9 27 Drop Glass, door, LH B082U5795F 1 28 Spacer, waist seal carrier to door A082U7353F 10 29 Insert, door ¼ light glass rear channel A082U7536V 0.8m 30 Washer, flat, M3, waist seal to door A075W4001Z 10 31 Nyloc Nut, M3, waist seal to door A079W3060F 10 32 Seal & Carrier Assembly, door waist exterior, LH B082U7077J 1 32a Seal & Carrier Assembly, door waist exterior RH B082U7076J 1 33 Glass, front ¼ light, LH A082U5781F 1 34 Foam Strip, door ¼ light glass A036B6221V 0.8m Tinted Tinted Tinted Fitted to ¼ light front edge Function Code: 11.01, Page: 2 Updated 2nd February 2015 Function Code 11.01 Windscreen, Door Glass, Seals & Weather Strips Dep Part Description 34a Remarks Option Part Number Qty Insert, door ¼ light glass front channel LH C082U5778V As req. 34b Insert, door ¼ light glass front channel RH C082U5778V As req. 35 Sealing Strip, door drop glass inner A082U6067F 2.1m 35a Tape, double sided, strip retaining A082B6290V As req. Function Code: 11.01, Page: 3 Updated 2nd February 2015 25 27 26 1 28 2 39 12 3 37 36 10 4 4 15 5 5 33 11 6 7 8 35 13 16 6 17 14 18 9 19 20 3 21 4 38 34 5 6 22 23 29 See 15.13 24 32 11.02 31 30 Service Parts List Function Code 11.02 Door Window Lift Mechanism Dep Part Description 01 Remarks Option Part Number Qty Door window frame, LH G082U5783F 1 01a Door window frame, RH G082U5784F 1 02 Sealing channel, drop glass to window frame C082U5822J 2 03 Studplate, M6 x 40, frame to doorbeam B082U5947F 10 04 Washer, flat, M6 x 15, frame to door beam A075W4015Z 6 05 Washer, shakeproof, M6, frame to door beam A075W4046Z 6 06 Nyloc Nut, M6, frame to door beam A075W3009Z 6 07 Setscrew, M6 x 20, hex. hd., window lift motor rear fix A075W1030Z 4 08 Washer, M6, shakeproof, window lift motor A075W4046Z 4 09 Downstop, window regulator Non USA A082M4994K 2 09a Downstop, window regulator USA only A082M4990K 2 10 Setscrew, M6 x 16, hex. hd., upstop fixing A075W1028Z 2 11 Washer, spring, upstop fixing A075W4035Z 2 12 Finisher, door shell to frame front, LH A082U7013K 1 12a Finisher, door shell to frame front, RH A082U7014K 1 13 Upstop, window regulator, eccentric adjuster A082U7531F 2 14 Nut, M6, upstop fixing A075W3020Z 2 15 Setscrew, M8 x 25, hex. hd., reaction restraint fixing A075W1039Z 2 Function Code: 11.02, Page: 1 Updated 2nd February 2015 Function Code 11.02 Door Window Lift Mechanism Dep Part Description 16 Remarks Part Number Qty Washer, spring, reaction restraint fixing A075W4036Z 2 17 Reaction restraint, regulator upstop A082U7532F 2 18 Setscrew, M5 x 20, hex. hd., window lift motor front fix A075W1025F 4 19 Washer, flat, 15mm o/d window lift motor front fix A075W4014Z 4 20 Washer, flat, 2mm o/d , window lift motor front fix A075W4004Z 4 21 Nyloc Nut, M5, window lift motor front fix A075W3008Z 4 22 Washer, flat, M8, reaction restraint fixing A075W4020Z 4 23 Nyloc Nut, M8, reaction restraint fixing A075W3021Z 2 24 Window lift motor & regulator assembly, LH Non USA A082U6255F 1 24a Window lift motor & regulator assembly, LH USA only & GT3 A082M4957K 1 24b Window lift motor & regulator assembly, RH Non USA A082U6254F 1 24c Window lift motor & regulator assembly, RH USA only &* GT3 A082M4956K 1 25 Button, quarter light retention A075U6050K 2 26 Bracket, button to window frame A082U7546F 2 27 Screw, No.6 x 0.5", bracket to window frame A075W5012F 2 28 Spire Nut, No,6, bracket to window fram A075W6014Z 2 29 Channel, window regulator reaction A082U6256F 2 30 Setscrew, M6 x 12, hex. hd. reaction channel to door A075W1027Z 4 31 Washer, spring, M6, reaction channel to door A075W4035Z 4 32 Washer, flat, M6, reaction channel to door B082W4018F 4 33 Carrier, channel, drop glass A082U6237F 2 No obstruction sensing No obstruction sensing Option Function Code: 11.02, Page: 2 Updated 2nd February 2015 Function Code 11.02 Door Window Lift Mechanism Dep Part Description 34 Remarks Option Part Number Qty Finisher, door shell to frame rear, RH A082U7016K 1 34a Finisher, door shell to frame rear, LH A082U7015K 1 35 Fillet, door seal path A082U6195F 4 36 Setscrew, M5 x 16, frame to top rear of door A075W1085F 4 37 Washer, flat, frame to top rear of door A082W4098F 4 38 Rokut rivet, finisher to door shell rear A100W6479F 4 39 Pop Rivet. finisher to door shell front A075W7014K 6 40 Shim, window lifting channel Not illustrated A082U7626F 2 41 Tape, adhesive, lift channel shim Not illustrated A100B6142F 1m Also see 11.01 Function Code: 11.02, Page: 3 Updated 2nd February 2015 2 1 3 4 37 36 32 31 29 33 23 34 35 5 6 7 8 9 30 28 27 26 25 24 38 10 22 11 20 21 12 19 39 14 15 18 40 11.05 17 16 Updated 2nd February 2015 Service Parts List Function Code 11.05 Glass / Composite, Tilt Roof Panel Dep Part Description Remarks 01 Glass Roof Panel 02 Composite Roof Panel 03 Option Part Number Qty With obscuration band B082U5799F 1 Includes headlining B082B4670K 1 Cap Nut, plinth to glass roof A082U6134F 4 04 Sealing Washer, cap nut A082U6136F 4 04a Neoprene Tube, fixings/roof isolation A082U6211K 25mm 05 Spacer, plinth to glass A082U5865F As req. 06 Plinth, handle to roof A082U7091F 2 07 Dome Nut, M5, buffer bracket fixing A082U3094F 4 08 Washer, M5, flat, buffer bracket fixing A082W4107Z 4 09 Rubber Buffer, adjustable, roof abutment A082U6163F 2 10 Bracket, rubber buffer A082U7098F 2 11 Mounting Plate, latch bracket to body, LH A082U7313F 1 11a Mounting Plate, latch bracket to body, RH A082U7312F 1 12 Screw, M5 x 25, csk. hd., bracket & taping plate to body A076W5087Z 4 13 Latch Bracket, handle assembly B082U6161F 2 14 Washer, flat, latch bracket handle A082W4107Z 4 15 Screw, 10 UNF x ½" , latch bracket/ tapping plate A075W5059Z 4 16 Screw, M5 x 30, hex.hd., handle assembly to plinth A082W5142F 4 Not illustrated Function Code: 11.05, Page: 1 Updated 5th January 2015 Function Code 11.05 Glass / Composite, Tilt Roof Panel Dep Part Description 17 Remarks Option Part Number Qty Washer, flat, M5, handle assembly to plinth A082W4109F 4 18 Handle Assembly 'Autoroof' A082U6160F 2 19 Grommet, handle assembly to plinth A082U6197F 4 20 Screw, 10 UNC x ½" , plinth to glass roof B082W5120F 4 21 Shim, 1mm, handle assembly to plinth A082U7322F As req. 21a Shim, 3mm, handle assembly to plinth A082U7322F As req. 22 Spacer, handle assembly to plinth B082U7138F 2 23 Weather Seal, glass panel to body Glass panel A082U6123F 3m 23a Weather Seal, composite panel to body Composite panel A089U6055F 3m 24 Screw, 10 UNF x ½", tongue to glass roof A075W5059Z 4 25 Washer, shakeproof, tongue to roof A075W4045Z 4 26 Washer, flat, tongue to roof A075W4000Z 4 27 Washer, flat, M5 x 12, recess to body (stainless) A082W4129F 4 28 Screw, M5 x 25, slot recess to body (stainless) A082W5185F 4 29 Tongue, roof front A082U6101F 2 30 Rubber Washer, tongue to glass roof A082W4115F 8 31 Screw, M5 x 10, tapping plate to plinth A082W5097F 2 32 Plinth, tongue to glass roof A082U4978F 2 33 Bracket, tongue anti-rattle B082U5771F 2 34 Gasket, tongue pocket to body A082U6099F 2 35 Tongue Pocket, LH A082U6097F 1 Function Code: 11.05, Page: 2 Updated 5th January 2015 Function Code 11.05 Glass / Composite, Tilt Roof Panel Dep Part Description 35a Remarks Option Part Number Qty Tongue Pocket, RH A082U6098F 1 36 Sealing Ring, plinth to glass panel A082U6103F 2 37 Tapping Plate, tongue to glass panel A082U6100F 2 38 Tapping Bar, latch bracket to plate A082U6200F 2 39 Latch Bracket, sunroof B082U6161F 2 40 Spirol Pin, 5/32" x 7/8", handle pivots A082W6351F 8 Function Code: 11.05, Page: 3 Updated 5th January 2015 7 6 14 15 10 13 5 9 1 11 8 12 10 9 4 17 3 2 16 12.01a Updated 2nd February 2015 Function Code 12.01a Capping Rails, Air Scoops, Wind Deflector Dep Part Description 01 Remarks Option Part Number Qty Capping Rail, RH A082B6220K 1 02 Bolt, M5 x 40, hex. hd., scoop lower fix A079W2033F 2 03 Washer, flat, M5 scoop lower fix A075W4000Z 4 04 Nut, nyloc, M5, scoop lower fix A075W3008Z 2 05 Air Scoop, engine bay air intake, RH A082B6223K 1 06 Air Scoop, engine bay air intake, LH A082B6222K 1 07 Capping Rail, LH A082B6221K 1 08 Wind Deflector, roof aperture A082B4869K 1 09 Screw, 10 UNF, pan hd. pozi., tongue to deflector A075W5059Z 4 10 Washer, tongue to deflector A075W4000Z 4 11 Retaining Tongue, LH, wind deflector C082U4985F 1 12 Retaining Tongue, RH, wind deflector C082U4986F 1 13 Strap, deflector retaining A082V7299J 1 14 Pop Rivet, strap to deflector A079W6195F 1 15 Spring Clip, strap rivet A075W6173F 1 16 Blackout Film, capping rail, RH A082B5064K 1 16a Blackout Film, capping rail, LH A082B5065K 1 17 Screw, No. 6 x 1¼", capping rail to body B082W5023F 12 Function Code: 12.01a, Page: 1 ol t ) Y 3 I I n G -C\l Oe r,16l LIJ=- Function Code 12.02a Fuel Filler Flaps & Mechanisms Dep Part Description 01 Fuel Filler Flap, LH 01a Fuel Filler Flap, RH 02 Buffer, flap closure stop 03 Striker, fuel filler flap 04 Remarks Option Part Number Qty B082B4673K 1 B082B4672K 1 A075U6050F 4 LH only, '98 MY on A082U5814F 2 Washer, flat, M5, striker to flap LH only, '98 MY on A075W4000Z 2 05 Nut, nyloc, M5, striker to flap LH only, '98 MY on A075W3008Z 2 06 Latch assembly, flap release LH only, '98 MY on A082U6122F 2 07 Screw, No.6 x 1/2", latch to body LH only, '98 MY on A089W5138F 2 08 Hinge, fuel filler flap, LH B082B4695F 1 08a Hinge, fuel filler flap, RH B082B4694F 1 09 Nut, nyloc, M5, hinge to flap A075W3008Z 4 10 Washer, flat, M5, hinge to flap A075W4000Z 4 11 Bracket, hinge to body, LH B082B4691F 1 11a Bracket, hinge to body, RH B082B4692F 1 12 Setscrew, M6 x 20, hex. hd., hinge to body A075W1030Z 4 13 Washer, spacer, M6 x 20, hinge to body A075W4016Z 4 14 Washer, flat, M6 x 12, hinge to body A075W4013Z 4 15 Nut, nyloc,M6, hinge to body A075W3069Z 4 16 Spirol pin, flap hinge B082B6111F 2 17 Hairpin Spring, fuel flap hinge, upper A082U6144F 2 Bonded closed, single filler (LH) '98 MY on Function Code: 12.02a, Page: 1 Function Code 12.02a Fuel Filler Flaps & Mechanisms Dep Part Description 18 Remarks Option Part Number Qty Hairpin Spring, fuel flap hinge, lower A082U6133F 2 19 Buffer, flap open stop A082U7052K 4 20 Solenoid, fuel filler flap release LH only, '98 MY on A082M6395F 2 21 Spacer, solenoid to body LH only, '98 MY on A082L4163F 2 22 Screw, M6 x 30, cap hd., solenoid fixing LH only, '98 MY on A075W5091Z 4 23 Washer, flat, M6 x 15, solenoid fixing LH only, '98 MY on A075W4015Z 8 24 Nyloc Nut, M6, solenoid fixing LH only, '98 MY on A075W3009Z 4 25 Washer, shakeproof, solenoid fixing LH only, '98 MY on A075W4046Z 4 26 Wing Nut, M6, solenoid fixing LH only, '98 MY on A075W3033Z 4 Function Code: 12.02a, Page: 2 18 28 15 8 1 7 4 20 5 21 6 2 17 2 1 10 9 22 25 11 26 14 23 24 16 3   12 27 13  19 5 12.05 Updated 6th February 2013 Service Parts List Function Code 12.05 Decals, Badges & Protective Film Dep Part Description Remarks Option 01 Badge, Lotus logo Nose/rear license plate plinth 02 Rawlnut, M5, badge fixing 03 Badge, V8, rear license plate plinth 04 Body tape, joint finisher 05 Blackout Film, bonnet rear edge A082B5063K 1 06 Blackout Film, below quarter window, LH A082B5417K 1 06a Blackout Film, below quarter window, LH A082B5565K 1 06b Blackout Film, below quarter window, RH A082B5416K 1 06c Blackout Film, below quarter window, RH 'Final Edition' A082B5564K 1 07 Decal, Esprit V8, quarter window V8, V8 GT A082B5341F 2 07a Decal, Esprit, quarter window GT3, Sport 350 A082B5341F 2 07b Decal, Esprit, etched finish, quarter window 'Final Edition' A082B5573F 2 08 Decal, V8 GT, quarter window V8 GT A082B5455F 2 09 Decal Set, body side GT3, grey, LH GT3 A082U7837F 1 09a Decal Set, body side GT3, grey, RH GT3 A082U7838F 1 10 Blue Decal Tape, radiator intake Sport 350 A082B5499F 1 11 Blue Decal Tape, sill duct, LH Sport 350 A082B5497F 1 11a Blue Decal Tape, sill duct, RH Sport 350 A082B5498F 1 V8, V8 GT, Sport 350 Fitted prior to paint Qty A089U1816F 2 A075W6074F 4 B082U7744F 1 On request 'Final Edition' As V8, cut off V8 logo Part Number As req. Function Code: 12.05, Page: 1 Updated 6th February 2013 Function Code 12.05 Decals, Badges & Protective Film Dep Part Description 12 Remarks Option Part Number Qty Decal, Sport 350, doors Sport 350 A082B5495F 2 13 Decal, Sport 350, sill treadplates Sport 350 A082B5496F 2 14 Film, sill protection, LH Sport 350 A082B5513K 1 14a Film, sill protection, RH Sport 350 A082B5512K 1 15 Blackout Film, 'A' pillar cheater panel, LH A082B5065K 1 15a Blackout Film, 'A' pillar cheater panel, RH A082B5064K 1 16 Badge, special edition, rear transom 25th Anniversary Edition 2002 MY, USA A082B5559F 1 17 Decal, special edition, quarter window 25th Anniversary Edition 2002 MY, USA A082B5555F 2 18 Serial Plate, special edition, fascia 25th Anniversary Edition 2002 MY, USA A082U7984F 1 18a Retainer, serial plate Not illustrated 2002 MY, USA A075W6173F 2 19 Sill Tread Plate, Esprit, LH 2002 MY, non USA A082U7981F 1 19a Sill Tread Plate, Esprit, RH 2002 MY, non USA A082U7982F 1 19b Sill Tread Plate, Special Edition, LH 25th Anniversary Edition 2002 MY, USA A082U7979F 1 19c Sill Tread Plate, Special Edition, RH 25th Anniversary Edition 2002 MY, USA A082U7980F 1 20 Decal, Esprit, transom spoiler 2002 MY A082B5558F 1 21 Decal, Esprit V8, quarter window 2002 MY A082B5560F 2 22 Film, blackout, front wheelarch protection, LH A082U7743K 1 22a Film, blackout, front wheelarch protection, RH A082U7742K 1 23 Film, blackout, rear wheelarch protection, LH A082U7711K 1 23a Film, blackout, rear wheelarch protection, RH A082U7710K 1 24 Film, rear bumper protection, LH A082U7851K 1 Function Code: 12.05, Page: 2 Updated 6th February 2013 Function Code 12.05 Decals, Badges & Protective Film Dep Part Description 24a Remarks Option Part Number Qty Film, rear bumper protection, RH A082U7850K 1 25 Film, sill protection. front, LH A082B5165K 1 25a Film, sill protection. front, RH A082B5166K 1 26 Film, sill intake protection, LH A082B5061K 1 26a Film, sill intake protection, RH A082B5062K 1 27 Decal, gearshift pattern, graphite On gear lever tray (alloy knob), A082U7848F 1 27a Decal, gearshift pattern, silver Not illus., on gear lever tray (alloy GT3 '98 MY, V8 GT, USA V8 knob), '99 MY A082U7849F 1 28 Decal, Jubilee On LH fuel filler door 2002 cars A117B0501F 1 29 Plaque, engine ID, builder signature, Jason Lane Not illus., on engine plenum* 'Final Edition' A918E0401F 1 29a Plaque, engine ID, builder signature, Gary Towers Not illus., on engine plenum* 'Final Edition' A918E0402F 1 GT3 '98 MY, V8 GT, Sport 350, USA V8 '99 MY *VIN must be quoted with order Function Code: 12.05, Page: 3 Updated 6th February 2013 p" @ {j o \7 a) I I 0'N oe u$ Function Code 12.07 Licence Plate Mountings Dep Part Description Remarks Option Part Number Qty 01 Licence Plate Plinth, rear Recess for V8 badge, rectangular license plate V8, V8-GT A082B5381J 1 01a Licence Plate Plinth, rear Rectangular licence plate GT3 P691.1207.001AJ 1 02 Licence Plate Plinth, rear Recess for V8 badge, square license plate V8, V8GT, USA A082B5380J 1 03 Licence Plate Plinth, front Rectangular license plate V8, V8GT, GT3 A082B5080K 1 04 Licence Plate Plinth, front Square license plate V8, V8GT, USA A082B5188J 1 05 Jacknut, M6 A075W3034Z 2 06 Washer, flat, M6 x 12.1 A075W4013Z 2 07 Screw, M6 x 16, pan hd. pozi. A076W5090F 2 08 Screw, M6 x 25, pan hd. pozi. A075W5089Z 4 09 Washer, flat, M6 x 12.1 A075W4013Z 4 10 Spire Nut, No. 6 A079W6024F 4 11 Pulsert, M6, license plate to plinth Also on transom panel, 2002 MY V8, V8GT, USA A079W6191F 4 12 Washer, flat, M6 x 18 x 1, license plate to plinth Also on transom panel, 2002 MY V8, V8GT, USA B082W4018F 4 13 Screw, M6 x 25, pan pozi, Zn, license plate to plinth Also on transom panel, 2002 MY V8, V8GT, USA A075W50879Z 4 Function Code: 12.07, Page: 1 1 3 2 4 5 9 8 7 6 12.09 Function Code 12.09 Exterior Driving Mirrors Dep Part Description 01 Remarks Option Part Number Qty Mirror Housing, RH A082M6400F 1 01a Mirror Housing, LH A082M6399F 1 02 Door Mirror Assembly, convex glass, RH Except USA/Australia A082M6402J 1 02a Door Mirror Assembly, etched glass, RH USA A082M6403J 1 02b Door Mirror Assembly, flat glass, RH Australia A082M6404J 1 02c Door Mirror Assembly, convex glass, LH Except USA/Australia A082M6401J 1 02d Door Mirror Assembly, flat glass, LH USA/Australia A082M6405J 1 03 Glass/Carrier Assembly, convex glass, RH Except USA/Australia A082M6414J 1 03a Glass/Carrier Assembly, etched glass, RH USA A082M6413J 1 03b Glass/Carrier Assembly, flat glass, RH Australia A082M6398J 1 03c Glass/Carrier Assembly, convex glass, LH Except USA/Australia A082M6415J 1 03d Glass/Carrier Assembly, flat glass, LH USA/Australia A082M6397J 1 04 Mounting Plinth, mirror to door A082U7113J 2 05 Gasket, plinth to door A082U7123F 2 06 Setscrew, M6 x 25 hex. hd.,mirror to door A075W1031F 4 07 Washer, spring, M6 A075W4035Z 4 08 Washer, flat, M6 A075W4016Z 4 09 Nut, special, mirror to plinth A082U7115F 2 Function Code: 12.09, Page: 1 10 11 1 4 2 6 9 3 8 7 13.01 5 Service Parts List Function Code 13.01 Seat Runners Dep Part Description 01 Remarks Option Part Number Qty Seat Runner, RH V8, Sport 350 B089V3572K 2 02 Seat Runner, LH V8, Sport 350 B089V3571K 2 03 Lift Bar, slide release V8, Sport 350 C082V6183F 2 04 Spacer, 12mm, runner to seat frame V8, Sport 350 A082U5100F 8 05 Setscrew, M8 x 30, hex. hd., runner to seat frame Used with 12mm spacers V8, Sport 350 A075W9007F 8 06 Setscrew, M8 x 16, hex.hd., runner to seat frame Used without spacers V8, Sport 350 A075W9006F 8 07 Nyloc Nut, M8, runners to floor V8, Sport 350 A075W3010Z 8 08 Washer, flat, M8 x 25 V8, Sport 350 A075W4021Z 8 09 Washer. flat, M8 x 30 V8, Sport 350 A126W4208F 16 10 Mounting Plinth, sports seat, RH V8 GT, GT3 P6911301006AF 2 11 Mounting Plinth, sports seat, LH V8 GT, GT3 P6911301008AF 2 Function Code: 13.01, Page: 1 Updated 5th January 2015 I n f l*i1 /no vJ r t r t O LJJ- Service Parts List Function Code 13.02 Seat Assemblies, front Dep Part Description 01 Remarks Option Part Number Qty Seat Assembly, LH V8 B082V8671J* 1 01a Seat Assembly, RH V8 B082V8672J* 1 01b Seat Assembly, LH Sport 350 A082V9095J 1 01c Seat Assembly, RH Sport 350 A082V9096J 1 01d Seat Assembly, driver, long backrest, RHD With rake adjustment V8, UK, 2002 MY A082V9138J* 1 01e Seat Assembly, driver, long backrest, LHD With rake adjustment V8, Europe, 2002 MY A082V9139J* 1 01f Seat Assembly, passenger, long backrest, RHD Without rake adjustment V8, UK, 2002 MY A082V9140J* 1 01g Seat Assembly, passenger, long backrest, LHD Without rake adjustment V8, Europe, 2002 MY A082V9141J* 1 01h Seat Assembly, driver, short backrest, LHD With rake adjustment V8, USA, 2002 MY A082V9142J* 1 01i Seat Assembly, passenger, short backrest, LHD Without rake adjustment V8, USA, 2002 MY A082V9143J* 1 01j Seat Assembly, passenger, short backrest, LHD With rake adjustment V8, USA, VIN: 10543 on A082V6065F* 1 02 Bolster cushion V8, Sport 350 A082V8688J 2 03 Sports Seat Assembly, LH V8-GT, GT3 A082V9093J 1 03a Sports Seat Assembly, RH V8-GT, GT3 A082V9094J 1 04 Lumbar Support V8, Sport 350 A089V6141F 2 05 Tubing, pump to lumbar support V8, Sport 350 A089V4331F 2 06 Pump & Valve, lumbar support V8, Sport 350 A089V6142F 2 07 Seat Cover Assembly, short back V8 B082V8572J* 2 Not illustrated Function Code: 13.02, Page: 1 Updated 31st May 2013 Function Code 13.02 Seat Assemblies, front Dep Part Description Remarks Option Part Number Qty 07a Seat Cover Assembly, long back Not illustrated V8, Euro 2002 MY A082V8714J* 2 07b Seat Cover Assembly, short back, final edition Not illustrated 'Final Edition' C082V8572J* 2 *Specify colour/supply sample/ VIN Function Code: 13.02, Page: 2 Updated 31st May 2013 -d {* 3/) N . \ I I 0-c") mg ,-.'.(D llJ - Service Parts List Function Code 13.03 Seat Frames & Recline Mechanisms Dep Part Description Remarks 01 Seat Frame, backrest, short, LH V8, USA; Europe prior '02 MY A082V6181F 1 01a Seat Frame, backrest, short, RH V8, USA; Europe prior '02 MY A082V6182F 1 01b Seat Frame, backrest, long, LH Taller head restraint V8, Europe, 2002 MY A082V9107F 1 01c Seat Frame, backrest, long, RH Taller head restraint V8, Europe, 2002 MY A082V9106F 1 01d Seat Frame, backrest, LH Larger side frame extensions Sport 350 A082V9089F 1 01e Seat Frame, backrest, RH Larger side frame extensions Sport 350 A082V9088F 1 02 Seat Frame, cushion, LH V8 A082V6179F 1 02a Seat Frame, cushion, RH V8 A082V6180F 1 02b Seat Frame, cushion, LH Larger side frame extensions Sport 350 A082V9091F 1 02c Seat Frame, cushion, RH Larger side frame extensions Sport 350 A082V9090F 1 03 Seat Reclining Mechanism, RH V8 A083V6065F 1 03a Seat Reclining Mechanism, LH V8 A083V6066F 1 04 Spring, anti-rattle V8 A083V6091V 2 05 Nyloc Nut, M8 V8 A075W3010Z 8 06 Screw, M8 x 55, button hd., recline mech. fix. V8 B082W7051F 2 07 Screw, M8 x 30, button hd., recline mech. fix. V8 A082W7050F 2 08 Screw, M8 x 50, button hd., latch pivot V8 A082W7060F 2 09 Washer, flat, M8 x 16 V8 A075W4020Z 2 Not illustrated Option Part Number Qty Function Code: 13.03, Page: 1 Updated 5th January 2015 Function Code 13.03 Seat Frames & Recline Mechanisms Dep Part Description 10 Remarks Option Part Number Qty Nylon Insert, latch pivot V8 A082W4100F 2 11 Screw, M8 x 25, button hd., recline mech. fix, V8 A082W7062F R/B A111W7115F 2 12 Clip, idler pivot V8 A082V6153F 2 13 Spacer V8 A082V5921F 4 14 Locking Plate, tilt pawl V8 A082V5923F 2 15 Pop Rivet, locking plate fix. V8 A075W6087Z 2 16 Washer, drive plate clamp V8 A089U6066F 2 17 Washer. recline mechanism shaft V8 A089U6065F 2 18 Handwheel, seat recline V8 A083V6067F 2 19 Trim, handwheel centre V8 A082U6330F 2 20 Lotus Badge, handwheel centre V8 A089U1813F 2 21 Plate, cushion frame to backrest frame Passenger only V8, fixed backrest, '02 MY A082V9105F 1 22 Screw, M8 x 50, button hd., plate to frames Passenger only V8, fixed backrest, '02 MY A082W7060F 2 23 Washer, flat, M8, plate to frames Passenger only V8, fixed backrest, '02 MY A075W4020Z 2 24 Nyloc Nut, M8, plate to frames Passenger only V8, fixed backrest, '02 MY A075W3010Z 2 25 Screw, M10 x 25, hex. hd., plate to frames Passenger only V8, fixed backrest, '02 MY A111W1157F 2 26 Washer, flat, M10, plate to frames Passenger only V8, fixed backrest, '02 MY A075W4023F 2 27 Nyloc Nut. M10, plate to frames Passenger only V8, fixed backrest, '02 MY A075W3011Z 2 Function Code: 13.03, Page: 2 Updated 5th January 2015 5 1 6 9 3 12 8 2 11 See 13.02 9 4 7 10 13.09 Updated 6th February 2013 Service Parts List Function Code 13.09 Seat Foams & Suspension Dep Part Description 01 Remarks Option Part Number Qty Backrest V8 A082V8028F 2 02 Cushion Foam V8 A082V8098K 2 03 Side Support Foam, RH V8 A082V8100K 2 04 Side Support Foam, LH V8 A082V8099K 2 05 Head Restraint Foam, short V8 A082V8033K 2 06 Suspension Unit, backrest, 520mm V8 A082V6186F 2 07 Suspension Unit, cushion, 490mm V8 A082V6185F 2 08 Flexolator, backrest V8 A082V4782F 4 09 Flexolator, cushion V8 A082V4783F 4 10 Hook, suspension unit to frame V8 A082U6299F 8 11 Tube Clip, trim to frame V8 B079W6120F 110 12 Hogring V8 A075W6076Z 80 Function Code: 13.09, Page: 1 Updated 5th January 2015 5 6 1 7 3 4 8 2 13.27 Function Code 13.27 Seat Belts Dep Part Description 01 Remarks Option Part Number Qty Seat Belt Assembly Europe/Australia C082V7972F 2 01a Seat Belt Assembly USA, driver B085V7166F 1 01b Seat Belt Assembly USA, passenger A082V6222F 1 02 Bolt, 7/16 UNF x 3.25" B079W2018F 2 03 Bulkhead Finisher, seatbelt through bulkhead Also see 15.11a B075V06012K 2 04 Plastic Fastener, finisher fix. Also see 15.11a A075W6041Z 2 05 Foam Set, sound insulation, reel cover A083V6104V 2 06 Reel Cover, engine bay A082U4740K 2 07 Screw, No.6 x 1/2", cover fix. A075W5015Z 8 08 Bracket, tether strap mounting A082V9098F 1 Child seat restraint, upper USA Function Code: 13.27, Page: 1 9 43 1 41 44 42 47 45 46 8 17 18 16 19 41 54 11 76 66 47 53 52 42 15 69 12 56 68 66 49 50 67 10 14 55 13 48 51 5 65 71 21 57 76 75 70 72 39 4 74 16 17 40 23 24 64 37 38 23 73 20 22 59 35 3 33 25 62 26 34 30 63 33 6 32 61 36 2 27 29 28 7 14.01 58 31 60 Service Parts List Function Code 14.01 Pedal Box, Pedals, Throttle Control Dep Part Description 01 Remarks Option Part Number Qty Pedal Box V8, '98 MY, V8GT, Sport 350 B082J4355F 1 01a Pedal Box V8, prior '98 MY, GT3 C082J4315F 1 02 Throttle Pedal, LHD A082J4304F 1 02a Throttle Pedal, RHD B082J4303F 1 03 Brake Pedal A082J4410F 1 04 Clutch Pedal V8, V8GT, Sport 350 A082Q4050F 1 05 Clutch Pedal GT3 B082J4316F 1 06 Throttle Cable V8, V8GT, Sport 350 A082J4398F 1 07 Throttle Cable, LHD GT3 C082J4161F 1 08 Lever Arm, throttle linkage, RHD B082J4190F 1 09 Shaft, brake & clutch pedal pivot B079J4003F 1 10 Footrest/Cable Abutment, RHD A082U7795F 1 11 Studplate, footrest to tunnel A082U7435F 1 12 Nyloc Nut, M8 A075W3010Z 2 13 Rubber Edging, footrest A085U6080V As req. 14 Footrest Pad, rubber, RHD A082U7972S 1 14a Footrest Pad, drilled alloy Sport 350 P691.1401.010AK 1 15 Throttle Cable, RHD GT3 A082J4309F 1 Common Function Code: 14.01, Page: 1 Updated 5th January 2015 Function Code 14.01 Pedal Box, Pedals, Throttle Control Dep Part Description 16 Remarks Option Part Number Qty 'R' Clip, cable clevis retention A075W6175F 1 17 Washer, cable clevis to lever A075W4000Z 1 18 Wavy Washer, cable clevis to lever A075W4087Z 2 19 Nylon Washer, anti-rattle A089W4104F 1 20 Clamp Bracket, outer cable to tunnel B082J4165F 1 21 Spire Nut, No. 6 A075W6014Z 1 22 Pop Rivet, clamp bracket to tunnel A075W6071Z 4 23 Clamp, outer cable to tunnel bracket A082P4244F 1 24 Screw, No. 6 x 1/2" A075W5014F 1 25 Abutment Bracket, cable to throttle body V8, V8GT, Sport 350 A918E0227F 1 26 Setscrew, M6 x 12, hex. hd., brkt. to throttle body V8, V8GT, Sport 350 A075W1027Z 2 27 'C' Clip Throttle Cable, cable abutment V8, V8GT, Sport 350 A089J6017F 1 28 Spring Clip Throttle Cable, ball joint to lever V8, V8GT, Sport 350 A082J6171F 1 29 'P' Clip, cable to engine bay A075W6228F 2 30 Washer, 'P' clip fixing A075W4000Z 2 31 Pop Rivet, 'P' clip fixing A075W6068F 2 32 Grommet, cable through bulkhead A036B6182Z 1 33 Conduit, throttle cable A082L4244F 2.15M 34 Abutment Bracket, throttle cable front A082J4230F 1 35 Nut Plate, bracket to tunnel A082J4231F 1 36 Pop Rivet, waterproof, nut plate fixing A075W6071Z 1 Function Code: 14.01, Page: 2 Updated 5th January 2015 Function Code 14.01 Pedal Box, Pedals, Throttle Control Dep Part Description 37 Remarks Option Part Number Qty Setscrew, M5 x 10, pan hd. pozi A082W5097F 1 38 Washer, shakeproof, M5 A075W4045Z 1 39 Setscrew, M5 x 16, pan hd. pozi. A082W5107F 2 40 Washer, shakeproof, M5 A075W4045Z 2 41 Washer, flat, throttle pedal pivot A075W4005Z 4 42 Bush, throttle pedal pivot A075J6005Z 2 43 Spirol Pin. M5 x 30, lever arm to pedal shaft A082W6235F 1 44 Setscrew, M8 x 20, cap hd., pedal box to chassis A111W7141F 4 45 Washer, spring, M8 A075W4048Z 4 46 Washer, flat, M8 x 16 A075W4020Z 4 47 Spacer, clutch/brake pedal pivots A079J4005F 1 48 Bracket, throttle downstop/brake light switch mtg. A082J4348F 1 49 Bolt, M8, hex. hd., throttle upstop A075W1040Z 1 50 Locknut, M8, throttle upstop A075W3026Z 1 51 Brake Light Switch A089M6019F 1 52 Setscrew, M6 x 18, bracket fix. A075W1029Z 2 53 Washer, spring M6 A075W4035Z 2 54 Washer, flat, M6 x 12 A075W4013Z 2 55 Spring, throttle pedal return A075J6029Z 1 56 Abutment Bracket, throttle downstop, LHD A082J4317F 1 57 Setscrew, M6 x 16 hex. hd. A075W1028Z 4 Function Code: 14.01, Page: 3 Updated 5th January 2015 Function Code 14.01 Pedal Box, Pedals, Throttle Control Dep Part Description 58 Remarks Option Part Number Qty Washer, flat, M6 x 25 A075W4017Z 4 59 Nyloc Nut, M6 A075W3009Z 4 60 Pad, throttle pedal downstop, RHD A082V7807K 1 61 Screw, No.8 x 3/8, pan hd. pozi. A075W5032Z 1 62 Nut, M8, downstop locking A075W3072F 1 63 Bolt, M8 x 45, throttle downstop, RHD A075W1043Z 1 63a Bolt, M8 x 50, throttle downstop, LHD A079W1044F 1 64 Clevis Pin A075W6030Z 1 65 Bush, brake light switch to bracket A089M6020F 1 66 Bush, pedal pivots A079J6025F 4 67 Spring, clutch pedal return A0832J6075F 1 68 Pin, spring retention A082Q0722F 1 69 Retaining Clip, pin to pedal A082Q0723F 1 70 Setscrew, M10 x 45, button hd.. blk., clutch downstop A082W7057F 1 71 Locknut, M10, clutch downstop A075W3024Z 1 72 Pedal Pad, rubber, clutch A079J6001F 1 72a Pedal pad, drilled alloy, clutch P691.1401.008AK 1 73 Pedal Pad, rubber, brake A079J6001F 1 73a Pedal Pad, drilled alloy. brake P691.1401.009AK 1 74 Adjuster Screw, throttle cable front abutment A082J4229F 1 75 Locknut, adjuster screw A075W6071Z 1 Sport 350 Sport 350 Function Code: 14.01, Page: 4 Updated 5th January 2015 Function Code 14.01 Pedal Box, Pedals, Throttle Control Dep Part Description 76 Clevis, cable to pedal/lever 77 Tie Wrap, throttle cable to breather pipe Remarks Not illustrated Option V8, V8GT, Sport 350 Part Number Qty A082U6313F 1 A075W6038Z 1 Function Code: 14.01, Page: 5 Updated 5th January 2015 1 5 21 4 6 2 22 23 7 9 8 3 12 10 16 13 14 19 11 18 15 17 20 14.05 Function Code 14.05 Fascia Structure & Supporting Hardware Dep Part Description 01 Remarks Option Part Number Qty Instrument Cowl Vinyl B082V8966J 1 01a Instrument Cowl Leather A082V8966J 1 01b Instrument Cowl, carbon fibre Sport 350 A082V9045J 1 02 Steering Column Shroud, upper Vinyl, Non SIR B082V8959J 1 02a Steering Column Shroud, upper Leather, Non SIR A082V8959J 1 02b Steering Column Shroud, upper Vinyl, SIR B082V8960J 1 02c Steering Column Shroud, upper Leather, SIR A082V8960J 1 03 Steering Column Shroud, lower Vinyl, GT3, V8 GT B082V8962J 1 03a Steering Column Shroud, lower Leather, V8, Sport 350 A082V8962J 1 04 Instrument Panel C082N4069F 1 05 Upper Console Switch Panel Trim, senosoft finish B082V8873K 1 05a Upper Console Switch Panel Trim, carbon fibre Sport 350 A082V9050F 1 06 Gear Lever Gaiter Finisher Ring, polished alloy GT3, V8GT A082F4199F 1 06a Gear Lever Gaiter Finisher Ring, anodised alloy Sport 350/'99 MY USA A082F4204F 1 07 Gear Lever Gaiter Vinyl, GT3, V8GT B082V9043J 1 07a Gear Lever Gaiter Leather, V8 A082V7586J 1 08 Gear Lever Tray/ Switch Panel Trim, senosoft finish Curved gaiter landing, no finisher V8SE, prior to Jan '98 ring A082V8998K 1 08a Gear Lever Tray/Switch Panel Trim, primed finish Curved gaiter landing, no finisher V8SE, Jan '98 on ring A082V8997K 1 08b Gear Lever Tray/Switch Panel Trim, primed finish For finisher ring item 6 A082V9000K 1 GT3, V8GT Function Code: 14.05, Page: 1 Function Code 14.05 Fascia Structure & Supporting Hardware Dep Part Description Remarks Option Part Number Qty 08c Gear Lever Tray/ Switch Panel Trim, senosoft finish For finisher ring item 6a V8, '99 MY on, USA A082V9060K 1 08d Gear Lever Tray/Switch Panel Trim, carbon fibre For finisher ring item 6a Sport 350 A082V9047F 1 09 Tunnel Switch Panel Cover Vinyl B082V8973J 1 09a Tunnel Switch Panel Cover Leather A082V8973J 1 10 Tunnel Switch Panel/ Bracket A082U7873F 1 11 Knee Bolster, driver, LHD Vinyl B082V8956J 1 11a Knee Bolster, driver, LHD Leather A082V8956J 1 11b Knee Bolster, driver, RHD Vinyl B082V8958J 1 11c Knee Bolster, driver, RHD Leather A082V8958J 1 12 Fascia End Panel/Vent Hsg., driver's, LHD Vinyl B082V8972J 1 12a Fascia End Panel/Vent Hsg., driver's, LHD Leather A082V8972J 1 12b Fascia End Panel/Vent Hsg., RHD Vinyl B082V8971J 1 12c Fascia End Panel/Vent Hsg., RHD Leather A082V8971J 1 13 Driver Fascia & Centre Console, LHD Vinyl B082V8965J 1 13a Driver Fascia & Centre Console, LHD Leather A082V8965J 1 13b Driver Fascia & Centre Console, RHD Vinyl B082V8964J 1 13c Driver Fascia & Centre Console, RHD Leather A082V8964J 1 14 Upper Switch Panel/Bracket Five switch apertures A082U7872F 1 14a Upper Switch Panel/Bracket Six switch apertures A082U7958F 1 15 Lower Switch/Radio Mounting Frame, LHD A082U7865F 1 15a Lower Switch/Radio Mounting Frame, RHD A082U7866F 1 Sport 350 Function Code: 14.05, Page: 2 Function Code 14.05 Fascia Structure & Supporting Hardware Dep Part Description 16 Remarks Option Part Number Qty AC Control Panel A082P4445F 1 16a Heater Control Panel A082P4446F 1 16b Graphics Mask, AC controls D082P4443F 1 16c Graphics Mask, heater controls D082P4444F 1 17 Lower Console Switch Panel Trim, senotex finish, LHD A082V8891J 1 17a Lower Console Switch Panel Trim, senotex finish, RHD A082V8890J 1 17b Lower Console Switch Panel Trim, carbon fibre Sport 350 A082V9058F 1 17c Lower Console Switch Panel Trim, senotex finish, LHD For tyre pressure display unit 'Final Edition' A082V1613F 1 18 Gear Lever Gaiter, rubber Also see 47.05 B082F4114F 1 19 Gaiter Retaining Ring Also see 47.05 A082F4116F 1 20 Cover Plate, gearchange mechanism Also see 47.05 A082F4115F 1 21 Screw, M5 x 20, button. skt. hd, S/S, finisher ring fix. A082W7173F 6 22 Screw, M6 x 16, button hd. skt., cowl to panel A082W7105F 2 23 Spirenut, M6, cowl to panel A100W6362F 2 Function Code: 14.05, Page: 3 13 12 11 10 7 8 9 6 5 8 7 14 3 1 2 14.07 Function Code 14.07 Fascia Instrument Panel, Masks & Switch Panels Dep Part Description 01 Remarks Option Part Number Qty Instrument Mask walnut finish, centre section V8, prior to '98 MY A082U7706F 1 01a Instrument Mask, senotex finish, centre section GT3, prior to '98 MY P691.1407.002AP 1 02 Instrument Mask, walnut finish, side section RH V8, prior to '98 MY A082U7704F 1 02a Instrument Mask, senotex finish, side section LH GT3, prior to '98 MY P691.1407.003AP 1 03 Instrument Mask, walnut finish, side section LH V8, prior to '98 MY A082U7705F 1 03a Instrument Mask, senotex finish, side section LH GT3, prior to '98 MY P691.1407.004AP 1 04 Instrument Panel Prior to '98 MY P691.1407.009AC 1 05 Nyloc Nut, M6, instrument panel to scuttle A075W3009Z 2 06 Washer, flat, M6 x 20 A075W4016Z 2 07 Plate, switch mounting B082U5918F 2 08 Spire Nut, no. 6 A075W6014Z 6 09 Screw, no, 6 x ½", st. pozi. A075W5012F 4 10 Nut, M4, mask to instrument panel A075W3019F 10 11 Washer, spring, M4 A075W4086F 10 12 Washer, flat, M4 A075W4000Z 10 13 Foam, self adhesive, panel top A082U6065V As req. 14 Screw, no.6 x 1", st. pozi. A082W5022F 2 Cut to size Function Code: 14.07, Page: 1 1 4 11 12 14 19 15 13 2 15 18 5 16 17 24 8 7 26 23 22 25 9 20 3 22 21 14.12 10 6 Service Parts List Function Code 14.12 Passenger Fascia: Glovebox Assembly Dep Part Description 01 Glovebox Lid, RHD 01a Glovebox Lid, RHD 02 Fascia Panel, passenger, glove box, RHD 02a Fascia Panel, passenger, glove box, RHD 03 Remarks Option Part Number Qty Vinyl, Non SIR B082V8938J 1 Leather, Non SIR A082V8938J 1 Vinyl, Non SIR B082V8922K 1 Leather, Non SIR A082V8922K 1 Glovebox Inner Panel, RHD Non SIR A082V8901K 1 04 Screen Landing Vinyl B082V8560K 1 04a Screen Landing Leather A082V8560K 1 05 Passenger SIR Lid, LHD Includes item 24 Vinyl, Dual SIR B082V6382J 1 05a Passenger SIR Lid, LHD Includes item 24 Leather, Dual SIR A082V6382J 1 05b Passenger SIR Lid, Lotus logo, LHD Includes item 24 'Final Edition', leather C082V6382J 1 06 Fascia Panel/Knee Bolster, passenger SIR, LHD Vinyl, Dual SIR B082V8955J 1 06a Fascia Panel/Knee Bolster, passenger SIR, LHD Specify colour/supply sample Leather, Dual SIR A082V8955J 1 07 Latch Assembly (non locking) B100V6004F R/B RHD, Non SIR A082U7985F 1 08 Retaining Clip, latch assy. RHD, Non SIR A100V6005F 1 09 Screw, No.8 x 3/4", flg. hd. pozi. RHD, Non SIR A075W5074Z 7 10 Spire Nut, No.8, inner panel fix. RHD, Non SIR A075W6016Z 5 11 Keeper Plate RHD, Non SIR A082V8933F 1 12 Latch Ring RHD, Non SIR A082V8936F 1 Specify colour/supply sample Specify colour/supply sample Function Code: 14.12, Page: 1 Updated 28th January 2011 Function Code 14.12 Passenger Fascia: Glovebox Assembly Dep Part Description 13 Remarks Option Part Number Qty Grommet, 4mm I/D RHD, Non SIR A082V6249F 2 14 Starlock Fastener, latch ring fix. RHD, Non SIR A111P6025F 2 15 Screw, No.8 x 3/8", pan hd. pozi., bracket fix. RHD, Non SIR A075W5031Z 4 16 Hinge Pivot Pin RHD, Non SIR A082u7944F 1 17 'R' Clip, 3/16, pivot pin fix. RHD, Non SIR A082W6348F 2 18 Hairpin Spring, glovebox hinge, LH RHD, Non SIR A082V6251F 1 18a Hairpin Spring, glovebox hinge, RH RHD, Non SIR A082V6250F 1 19 Hinge Pivot Bracket RHD, Non SIR A082V8937F 2 20 Downstop, glovebox lid RHD, Non SIR A082M6468F 2 21 Screw, M6 x 20, button hd. RHD, Non SIR A100W7096F 2 22 Washer, flat, M6 x 12 x 1.5 RHD, Non SIR B100W4127F 10 23 Nyloc Nut, M6, thin RHD, Non SIR A907E6285F 2 24 Clip, 'snap off' SIR lid fix. LHD, Non/Dual SIR A082U6304F 2 25 Plate, clip retaining LHD, Non/Dual SIR A082U7649K 2 26 Pop Rivet, plate fix. LHD, Non/Dual SIR A075W6091Z 4 27 Gear Lever Surround GT3 A082B5396K 1 Supplied with lid Not availiable Function Code: 14.12, Page: 2 Updated 28th January 2011 14 1 13 3 12 11 2 17 18 15 10 9 16 8 7 5 5 4 15.01 Service Parts List Function Code 15.01 Roof Trim, Header Rail, Cant Rails, Sun Visors, '98 MY Dep Part Description 01 Remarks Option Part Number Qty Header Rail, trimmed Alcantara, black C082V8976J 1 01a Header Rail, trimmed Kestral B082V8976J 1 01b Header Rail, trimmed Leather A082V8976J 1 02 Cant Rail, trimmed, RH Alcantara, black C082V8979J 1 02a Cant Rail, trimmed, RH Kestral B082V8979J 1 02b Cant Rail, trimmed, RH Leather A082V8979J 1 03 Cant Rail, trimmed, LH Alcantara, black C082V8985J 1 03a Cant Rail, trimmed, LH Kestral B082V8985J 1 03b Cant Rail, trimmed, LH Leather A082V8985J 1 04 Sun Visor A082V8940J 2 05 Mounting Rod, sun visor A079V4361F 4 07 Washer, flat, M6 x 15 A075W4015Z 8 08 Washer, flat, M6 x 17 A075W4017Z 8 09 Nyloc Nut, M6 A075W3009Z 8 10 Roof Trim, composite roof A082V7696J 1 10a Roof Trim, composite roof, beige cloth A082V6161J 1 11 Interior Mirror A079U6044F 1 12 Screw, M4, csk. pozi. A100W5160F 2 Specify colour/supply sample Specify colour/supply sample Specify colour/supply sample 2002 MY Function Code: 15.01, Page: 1 Updated 5th January 2015 Function Code 15.01 Roof Trim, Header Rail, Cant Rails, Sun Visors, '98 MY Dep Part Description 13 Remarks Part Number Qty Washer, flat A075W4011Z 2 14 Nyloc Nut, M4 A075W3049F 2 15 'A' Post Trim, RH, LHD Vynil B082V8969J 1 15a 'A' Post Trim, RH, LHD Leather A082V8969J 1 15a 'A' Post Trim, RH, RHD Vynil B082V6970J 1 15b 'A' Post Trim, RH, RHD Leather A082V6970J 1 15c 'A' Post Trim, LH, LHD Vynil B082V8967J 1 15d 'A' Post Trim, LH, LHD Leather A082V8967J 1 15e 'A' Post Trim, LH. RHD Vynil B082V8968J 1 15f 'A' Post Trim, LH, RHD Leather A082V8968J 1 16 Retaining Clip, 'A; post fixing A075W6062Z R/B A072U7988S 6 17 Bracket, cant rail fix. C079U4749K 4 18 Screw, No.6 x 1/2", pozi. A075W5108F 4 Specify colour/supply sample Specify colour/supply sample Specify colour/supply sample Specify colour/supply sample Option Function Code: 15.01, Page: 2 Updated 5th January 2015 1 6 7 5 4 9 8 2 10 3 15.11a Function Code 15.11a Rear Bulkhead, Tunnel Top, Stowage Pocket, '98 MY Dep Part Description 01 Remarks Option Part Number Qty Rear Bulkhead Window Surround, trimmed Alcantara, black C082V8978J 1 01a Rear Bulkhead Window Surround, trimmed Kestral B082V8978J 1 01b Rear Bulkhead Window Surround, trimmed Leather A082V8978J 1 02 Rear Bulkhead Stowage Pocket Vinyl B082V8975J 1 02a Rear Bulkhead Stowage Pocket Leather A082V8975J 1 03 Tunnel Top Trim Vinyl B082V8974J 1 03a Tunnel Top Trim Leather A082V8974J 1 04 Screw, no.6 x 1.5", csk. pozi., surround fix. A085W55108F 2 05 Upholstery Washer, plastic A082W6482F 2 06 Spacer, nylon A082U6162F 2 07 Screw, no.6 x 1", csk. pozi., pocket fix. A075W5030Z 4 08 Screw, no.6 x 0.75", csk. pozi., handle recess A075W5028Z 4 09 Bulkhead Finisher, seatbelt though bulkhead Also see 13.27 B075V0612K 2 10 Plastic Fastener, finisher fix. Also see 13.27 A075W6041Z 4 Specify colour/supply sample Specify colour/supply sample Specify colour/supply sample Function Code: 15.11a, Page: 1 24 25 5 33 19 6 1 27 28 26 29 9 18 10 13 12 11 7 25 24 8 19 2 3 19 14 22 16 21 15 17 20 20 18 21 31 30 32 23 4 15.13 Service Parts List Function Code 15.13 Front Door Trims Dep Part Description Remarks Option Part Number Qty 01 Door Trim Panel, leather, RH State colour, fits long finisher item 7/7b V8, prior Jan. '98 A082V8730J 1 01a Door Trim Panel, leather, LH State colour, fits long finisher item 7a/7c V8, prior Jan. '98 A082V8729J 1 02 Door Trim Panel, leather, RH State colour, fits short finisher item 8 V8, Jan. '98 on A082V8732J 1 02a Door Trim Panel, leather, LH State colour, fits short finisher item 8a V8, Jan. '98 on A082V8731J 1 02b Door Trim Panel, vinyl, RH Fits short finisher item 8b (GT3 no finisher) V8 GT, GT3, Jan. '98 on B082V8732J 1 02c Door Trim Panel, vinyl, LH Fits short finisher item 8c (GT3 no finisher) V8 GT, GT3, Jan. '98 on B082V8731J 1 03 Door Trim Insert, leather, RH V8, Jan. '98 on A082V8816J 1 03a Door Trim Insert, leather, LH V8, Jan. '98 on A082V8815J 1 03b Door Trim Insert, kestral, RH V8 GT, GT3, Jan. '98 on B082V8816J 1 03c Door Trim Insert, kestral, LH V8 GT, GT3, Jan. '98 on B082V8815J 1 03d Door Trim Insert, alcantara, blue, RH Sport 350 C082V8816J 1 03e Door Trim Insert, alcantara, blue, LH Sport 350 C082V8815J 1 04 Door Trim Panel, vinyl/kestral, RH GT3, prior Jan. '98 B082V8730J 1 04a Door Trim Panel, vinyl/kestral, LH GT3, prior Jan. '98 B082V8729J 1 05 Carrier, door trim panel seal A082V8297F 2 Function Code: 15.13, Page: 1 Updated 5th January 2015 Function Code 15.13 Front Door Trims Dep Part Description Remarks 06 Brush Seal, trim panel to door glass 1m per door 07 Door Trim finisher, burr walnut, RH 07a Option Part Number Qty B089V6166V 2m V8, prior '98 MY A082U7740F 1 Door Trim finisher, burr walnut, LH V8, prior '98 MY A082U7741F 1 07b Door Trim Finisher, senotex, RH V8, '98 MY to Jan. '98 A082U7966J 1 07c Door Trim Finisher, senotex, LH V8, '98 MY to Jan. '98 A082U7967J 1 08 Door Trim Finisher, senotex, RH Commonised with V8 GT V8, Jan. '98 on A082U7924J 1 08a Door Trim Finsher, senotex, LH Commonised with V8 GT V8, Jan. '98 on A082U7923J 1 08b Door Trim Finisher, RH, body colour Supplied in primer V8 GT, Sport 350 A082U7926J 1 08c Door Trim Finisher, LH, body colour Supplied in primer V8 GT, Sport 350 A082U7925J 1 08d Door Trim Finisher, RH, aluminium finish 2002 MY A082V9121F 1 08e Door Trim Finisher, LH, aluminium finish 2002 MY A082V9120F 1 09 Foam seal, handle to trim panel A082U6065V As req. 10 Cover, interior release handle, RH RHD A082U6252F 1 10a Cover, interior release handle, LH RHD A082U6251F 1 10b Cover, interior release handle, RH LHD A082U6250F 1 10c Cover, interior release handle, LH LHD A082U6253F 1 11 Handle, door interior grab, RH A082U6248F 1 11a Handle, door interior grab, LH A082U6249F 1 12 Screw, M6 x 16 A076W5090F 2 13 Washer, spring, M6 A075W4035Z 2 14 Screw, M6 x 25 A075W5089Z 2 Function Code: 15.13, Page: 2 Updated 5th January 2015 Function Code 15.13 Front Door Trims Dep Part Description 15 Jacknut, M6 16 Kick Plate, RH 16a Kick Plate, LH 17 Remarks Option Part Number Qty A075W5089Z 2 A082V8946J R/B A082V8796K 1 A082V8945J R/B A082V8797K 1 Ashtray A082V6200F 2 18 Fastener, kickplate fixing A082W6515F 4 19 Washer, rubber, large A036L6019Z 20 20 Washer, flat, M5 x 25 x 1.25, blk. A082W4098F 10 21 Nyloc Nut, M5 A075W3008Z 6 22 Washer, rubber, small A082W4115F 8 23 Screw, M5 x 16, door trim panel fixing A082W5184F 4 24 Washer, flat, 3/16 x 3/4, zn. A075W4009Z 10 25 Nyloc Nut, M5 A100W3113F 10 26 Nyloc Nut, M6 A075W3009Z 4 27 Washer, flat, M6 x 15 A075W4015Z 4 28 Bracket, door panel buffer mounting B082U7098F 2 29 Buffer, adjustable, door trim panel spacer A082U6163F 2 30 Washer, flat, M4 A082W4099F 6 31 Screw, No 6 x ½", armrest to door trim panel A075W5014Z 6 32 Armrest, trimmed, vinyl, RH GT3, V8 GT B082V8324J 1 32a Armrest, trimmed, vinyl, LH GT3, V8 GT B082V8325J 1 32b Armrest, trimmed, leather, RH V8, Sport 350 A082V8324J 1 Function Code: 15.13, Page: 3 Updated 5th January 2015 Function Code 15.13 Front Door Trims Dep Part Description 32c Armrest, trimmed, leather, LH 33 Pop Rivet, seal carrier fixing Remarks Option Part Number Qty V8, Sport 350 A082V8325J 1 A075W6088Z 14 Function Code: 15.13, Page: 4 Updated 5th January 2015 14 13 1 2 3 12 4 16 17 10 5 11 15 6 7 9 8 15.24 Function Code 15.24 Luggage Compartment Carpet Dep Part Description 01 Remarks Option Part Number Qty Carpet, rear cabin bulkhead V8, V8-GT, GT3 A082V5892K 1 02 Carpet, trimmed, tank bay cover, RH V8, V8-GT, GT3 A082V9033S 1 03 Carpet, trimmed, rear quarter panel, RH V8, V8-GT, GT3 A082V9034S 1 04 Carpet, wheelarch, RH V8, V8-GT, GT3 A082V7606K 1 05 Carpet, body side, RH V8, V8-GT, GT3 A082V7604K 1 06 Carpet, trimmed, engine bay rear wall, V8, V8-GT A082V9035S 1 07 Carpet, trimmed, luggage compartment floor, V8, V8-GT A082V9036S 1 08 Carpet, trimmed, rear transom panel V8, V8-GT A082V9037S 1 08a Carpet, trimmed, rear transom panel GT3 A082V7620J 1 09 Carpet, luggage compartment side, LH V8, V8-GT A082V9038S 1 10 Carpet, body side, LH GT3 A082V7603K 1 11 Carpet, trimmed, expansion bottle cover GT3 A082V7623J 1 12 Carpet, wheelarch, LH V8, V8-GT, GT3 A082V7605K 1 13 Carpet, trimmed, rear quarter panel, LH V8, V8-GT, GT3 A082V9039S 1 14 Carpet, trimmed, tank bay cover, LH V8, V8-GT, GT3 A082V9040S 1 15 Carpet, trimmed, luggage compartment floor GT3 A082V9041S 1 16 Carpet, trimmed, engine bay rear wall GT3 A082V7617J 1 17 Carpet, trimmed, removeable cover electrics GT3 A082V7618J 1 With cut outs for silencer brackets Function Code: 15.24, Page: 1 1 2 12 4 10 3 6 8 9 13 14 11 5 15.30 7 Function Code 15.30 Carpeting & Mats Dep Part Description Remarks 01 Carpet, bulkhead, RHD 01a Option Part Number Qty Spec. colour/supply sample/ VIN A082V8690J 1 Carpet, bulkhead, LHD Spec. colour/supply sample/ VIN A082V8691J 1 02 Carpet, tunnel side, LH, RHD Spec. colour/supply sample/ VIN A082V9125S 1 02a Carpet, tunnel side, LH, LHD Spec. colour/supply sample/ VIN A082V9127S 1 03 Carpet, tunnel side, RH, RHD Spec. colour/supply sample/ VIN A082V9124S 1 03a Carpet, tunnel side, RH, LHD Spec. colour/supply sample/ VIN A082V9126S 1 04 Carpet, sill, LH, RHD Spec. colour/supply sample/ VIN A082V9129S 1 04a Carpet, sill, LH, LHD Spec. colour/supply sample/ VIN A082V9131S 1 05 Carpet. sill, RH, RHD Spec. colour/supply sample/ VIN A082V9128S 1 05a Carpet, sill, RH, LHD Spec. colour/supply sample/ VIN A082V9130S 1 06 Carpet, wheelarch inner, LH Spec. colour/supply sample/ VIN A082V9133S 1 07 Carpet, wheelarch inner. RH Spec. colour/supply sample/ VIN A082V9132S 1 08 Carpet, toe-board, LH Spec. colour/supply sample/ VIN A082V9135S 1 09 Carpet, toe-board, RH Spec. colour/supply sample/ VIN A082V9134S 1 10 Carpet, wheelarch outer, LH Spec. colour/supply sample/ VIN A082V9137S 1 11 Carpet, wheelarch outer, RH Spec. colour/supply sample/ VIN A082V9136S 1 12 Carpet, floor, LH Spec. colour/supply sample/ VIN B082V8855J 1 13 Carpet, floor, RH Spec. colour/supply sample/ VIN B082V8856J 1 14 Parking Brake Gaiter Spec. colour/supply sample/ VIN A082V7261J 1 15 Carpet, front services compartment Not illustrated A082V9103J 1 Function Code: 15.30, Page: 1 6 7 3 8 4 7 5 2 1 9 16.01 Function Code 16.01 Passenger Compartment Sound Insulation Dep Part Description 01 Remarks Option Part Number Qty Foam, front floor, RH A082V8082K 1 02 Foam, tunnel side, RH A082V8088K 1 02a Foam, tunnel side infill A082V8214K 2 03 Foam, tunnel top A082V8086K 1 04 Foam, tunnel side, LH A082V8087K 1 04a Foam, tunnel side extension, LH A082V8089K 1 05 Foam, front floor, LH A082V8081K 1 06 Foam, rear bulkhead, upper A082V9122K 1 07 Foam, rear bulkhead, lower A082V9123K 2 08 Felt, sound insulation, front wheelarch, LH A082V8085K 1 09 Felt, sound insulation, front wheelarch, RH A082V8086K 1 Function Code: 16.01, Page: 1 1 3 2 4 16.02 Function Code 16.02 Body Underside Sound Insulation Dep Part Description Remarks 01 Foam, tunnel underside 02 Option Part Number Qty Fitted to chassis B082V8092K 1 Foam, pedal box seal Fitted to chassis A082V5726K 2 03 Foam, anti-squeak Fitted to chassis A082V7273K 1 04 Foam, chassis front crossmember Fitted to chassis A082V5727K 1 Function Code: 16.02, Page: 1 4 1 2 3 20 5 6 7 19 8 9 18 17 10 16 15 14 13 12 11 17.01 Function Code 17.01 Harnesses, Leads Dep Part Description 01 Harness, front 02 Harness, instrument panel, LHD 02a Remarks Option Part Number Qty B082M4950F 1 '98 MY A082M5047F 1 Harness, instrument panel, LHD Prior to '98 MY C082M4943F 1 02b Harness, instrument panel, RHD '98 MY A082M5048F 1 02c Harness, instrument panel, RHD Prior to '98 MY C082M4944F 1 03 Harness, fascia, LHD Prior to '02 MY B082M5049F 1 03a Harness, fascia, RHD Prior to '02 MY B082M5050F 1 03b Harness, fascia, LHD 2002 MY B082M5120F 1 03c Harness, fascia, RHD 2002 MY B082M5121F 1 03d Harness, fascia, RHD, Australia spec. With seat/ignition buzzer Australia only A082M5072K 1 04 Cable, heated rear window Cars with aerofoil V8, Sport 350 C082M4675F 1 04a Cable, heated rear window Cars without aerofoil V8 GT, GT3 A082M4676F 1 05 Harness, tailgate B082M4954F 1 06 Harness, rear Incl. battery cables, see 17.29 V8, V8 GT, Sport 350, '98 MY C082M5014F 1 06a Harness, rear Incl. battery cables, see 17.29 V8, Oct. '96 on B082M5014F 1 06b Harness, rear Incl. battery cables, see 17.29 V8, Prior to Oct '96 A082M5014F 1 06d Harness, rear GT3, prior to '98 MY B082M4945F 1 06e Harness, rear GT3, '98 MY on C082M4945F 1 07 Harness, engine management Fitted to engine V8 C082M5012F 1 07a Harness, engine management Fitted to engine GT3 A082M4960F 1 08 Harness, starter A082M5013F 1 Function Code: 17.01, Page: 1 Function Code 17.01 Harnesses, Leads Dep Part Description 09 Remarks Option Part Number Qty Harness, rear lighting Prior to 2002 MY E082M4662F 1 09a Harness, rear lighting 2002 MY on A082M5126F 1 10 Harness, aerofoil, CHMSL Aerofoil CHMSL, tailgate mounted V8, Sport 350 98 MY on A082M5074F 1 10a Harness, link, CHMSL to aerofoil CHMSL tailgate mounted V8, Sport 350 98 MY on A082M5073F 1 10b Harness, CHMSL Aerofoil CHMSL, body mounted V8, prior to '98 MY A082M5022F 1 11 Harness, wheel speed sensor, RHD V8, prior to '98 MY A082M5017F 1 11a Harness, wheel speed sensor, LHD V8, prior to '98 MY A082M5018F 1 11b Harness, wheel speed sensor, RHD V8, '98 MY on B082M5017F 1 11c Harness, wheel speed sensor, LHD V8, '98 MY on B082M5018F 1 12 Harness, jumper, recirculation pump A082M5029K 1 13 Harness, driver's door C082M4914F 1 13a Harness, passenger's door C082M4915F 1 13b Harness, door conversion, federal USA A082M4938F 2 14 Harness, steering column Non SIR B082M4918F 1 14a Harness, steering column SIR C082M4833F 1 15 Harness, parking brake switch A082M4874F 1 16 Harness, washer bottle A082M5078F 1 17 Harness, electric horns B082M6558F 1 18 Harness, front bumper A082M4949F 1 Without one touch window lift '98 MY Function Code: 17.01, Page: 2 Function Code 17.01 Harnesses, Leads Dep Part Description 19 Remarks Option Part Number Qty Harness, inboard headlamp A082M4241F 2 20 Harness, radiator fans, LHD B082M4968F 1 20a Harness, radiator fans, RHD B082M4969F 1 21 Harness, purge solenoid valve Not illustrated A082M5107F 1 22 Harness, OBD2 resister plug Not illustrated A082M5036F 1 23 Harness, driver SIR Not illustrated SIR E082M4797F 1 23a Harness, dual SIR Not illustrated Dual SIR A082M4951F 1 24 Harness, oil pressure switch Not illustrated GT3 B082M4946F 1 25 Harness, oil pressure switch Not illustrated V8 A082M5044F 1 26 Harness, Alpine radio, federal Not illustrated USA A082M5037H 1 27 Harness, satellite navigation system Not illustrated UK option, 2002 MY A082M5124F 1 28 Harness, tyre pressure monitor, 'Smartire' Not illustrated 'Final Edition' A082M5128F 1 USA '00 MY, ROW '01 MY Function Code: 17.01, Page: 3 18 20 22 24 26 16 35 63 Relay Station: part of harness 36 37 17 19 21 23 25 27 to 34 64 65 38 62 15 67 57 41 66 68 61 39 40 11 10 58 59 60 9 8 44 43 7 42 6 47 3 14 13 53 4 12 52 2 45 5 51 See 17.03a 1 56 17.03 54 55 46 48 49 50 Service Parts List Function Code 17.03 Horn, Inertia Switch, Modules, Fuses & Relays Dep Part Description 01 Remarks Option Part Number Qty Mounting, inner, cover plate, RHD A082M4745F 1 02 Mounting, outer, cover plate, LHD A082M4742F 1 03 Screw, No. 6 x ½", flg. hd. pozi. bracket fixing A075W5012F 2 04 Foam Strip, self adhesive 10mm x 6mm A100B0431V 1 05 Bracket, relay cover support, RHD A082M4894F 1 06 Stud plate, mount to body A082M4714F 1 07 Seal, bracket to body A082M4703F 1 08 Mounting, outer, cover plate, LHD A082M4741F 1 09 Mounting, inner, cover plateLHD, A082M4743F 1 10 Washer, light spring, M5, cover to body A082M4097F 1 11 Screw, M5 x 16, pan hd. pozi., cover to body A082M5117F 2 12 Rawlnut, M5, strut to body A075W6074F 1 13 Washer, internal shakeproof, M5, strut to body A075W4045Z 1 14 Screw, M5 x 20, pan hd. pozi., strut to body A075W5084F 1 15 Cover, relay mounting bracket, LHD A082M5025J 1 15a Cover, relay mounting bracket, RHD B082M5026J 1 16 Fusebox A089M6334F 1 16b Screw, M5 x 20, pan hd. pozi., fusebox fix to bulkhead A075W5084F 2 A082M5026J R/B Not illustrated Function Code: 17.03, Page: 1 Updated 5th January 2015 Function Code 17.03 Horn, Inertia Switch, Modules, Fuses & Relays Dep Part Description Remarks 16c Washer, flat, M5 x 10 16d Option Part Number Qty Not illustrated A075W4011Z 2 Fuse, 2A, black See Service Notes & Owners HB A082M6316F 1 16e Fuse, 3A, violet See Service Notes & Owners HB A082M6243F 1 16f Fuse, 5A, orange See Service Notes & Owners HB A082M6245F 7 16g Fuse, 7.5A, brown See Service Notes & Owners HB A082M6246F 3 16h Fuse, 10A, red See Service Notes & Owners HB A082M6247F 3 16i Fuse, 15A, light blue See Service Notes & Owners HB A082M6248F 6 16j Fuse, 20A, yellow See Service Notes & Owners HB A082M6249F 2 17 Fusebox Lid A082M6194F 1 18 Relay Double contact 2 x 15A Coolant pump B082M6182F 1 19 Relay Double contact 2 x 15A Oxygen sensor heater control B082M6182F 1 20 Relay Double contact 2 x 15A Secondary fuel pump B082M6182F 1 21 Relay Double contact 2 x 15A Fuel filler flap B082M6182F 1 22 Relay Double contact 2 x 15A Primary fuel pump & injectors B082M6182F 1 23 Relay Double contact 2 x 15A AC compressor B082M6182F 1 24 Relay Double contact 2 x 15A Ignition power B082M6182F 1 25 Relay Double contact 2 x 15A Starter motor B082M6182F 1 26 Fuse, 10A, red ECM power A082M6247F 1 27 Fuse, 25A, clear Fuel filler flaps A082M6250F 1 28 Fuse, 15A, light blue Secondary fuel pump A082M6248F 1 29 Fuse, 5A, orange ECM & coolant pump A082M6245F 1 GT3 Function Code: 17.03, Page: 2 Updated 5th January 2015 Function Code 17.03 Horn, Inertia Switch, Modules, Fuses & Relays Dep Part Description Remarks 30 Fuse, 25A, clear 31 Option Part Number Qty Primary fuel pump & injectors A082M6250F 1 Fuse, 15A, light blue Ignition coils A082M6248F 1 32 Fuse, 10A, red AC compressor & reverse lamps A082M6247F 1 33 Fuse, 10A, red engine ignition supply A082M6247F 1 34 Fuse, 7.5A, brown Ignition coils A082M6246F 1 35 Fuse, 30A, green Vacuum pump GT3, '98 MY on A082M6251F 1 36 Module, vacuum pump control GT3, '98 MY on A082M6669F 1 37 Stud, relay cover fixing B082M4984F 1 38 Nut, M6, relay cover fixing A075W3020Z 1 39 Knob, knurled, M6, relay cover fixing A082W6468F 1 40 Cover, rear relay station A082B5239K 1 41 Screw, M6 x 50, pan hd. pozi., relay station fixing A100W5145F 2 42 Screw, M5 x 10, pan hd, pozi., window lift relay fixing A082W5097F 2 43 Washer, flat, 1/8 x 3/8", window lift relay fixing A075W4001Z 4 44 Nyloc Nut, M5, window lift relay fixing A075W3008Z 4 45 Relay, window lift A100M6104F 4 46 Module, seat belt buzzer A082W6608F 1 47 Washer, flat, M5 x 16 x 1.6 A082W4115F 1 48 Bracket, horn mounting A082M4934F 1 49 Washer, flat, M5 x 10 x 1.0, bracket fixing A075W4011Z 2 50 Setscrew, M5 x 20mm, bracket fixing A075W1025F 2 USA Function Code: 17.03, Page: 3 Updated 5th January 2015 Function Code 17.03 Horn, Inertia Switch, Modules, Fuses & Relays Dep Part Description 51 Remarks Option Part Number Qty Jacknut, M5, bracket fixing A076W3042F 2 52 Horn, lo-note A100M6031F 1 53 Horn, hi-note A100M6030F 1 54 Washer, flat, M6 x 18 x 1.0, horn fixing B082W4018F 2 55 Nut, M6, horn fixing A075W3020Z 2 56 Control Module, headlamp lift A082M6363F 1 57 Bracket, inertia switch A082U7799F 1 58 Inertia Switch A082M6598F 1 59 Washer, M4, flat, switch to bracket A082W4099F 2 60 Nyloc Nut, M4, switch to bracket A075W3049F 2 61 Flasher Unit, indicators & hazard A083M6303F 1 61a Flasher Unit, indicators & hazard A082M6693F 1 62 Module, logic C082M4866F 1 63 Bracket, relay station mounting A082M5021F 1 64 Water & Solenoid Valves Control Module '98 MY on A082M5075F 1 65 AC Control Amplifier Module '98 MY on A082M4766K 1 66 Bracket, modules & solenoid mounting For solenoid see 18.11 '98 MY on A082M5056F 1 67 Screw, M4 x 20, pan hd. pozi. module/solenoid to bracket Also bracket fix. to body '98 MY on A075W5081F 3 68 Rawlnut, M4, rubber, bracket to body '98 MY on B082W6350F 3 69 CDL Module A082M6529F 1 USA, 2002 MY on Not illustrated Function Code: 17.03, Page: 4 Updated 5th January 2015 25 24 26 23 LHD 22 20 21 19 10 27 18 8 28 9 12 7 33 29 5 6 4 30 31 17 32 3 2 33 13 14 15 16 1 17.03a RHD 11 Service Parts List Function Code 17.03a Main Relay Stations Dep Part Description Remarks 01 Bracket, relay mounting, RHD 02 Relay,Relay Single Contact Changeover 70A 03 Part Number Qty C082M4879F 1 Radiator fan A082M6589F 1 Relay,Relay Single Contact Changeover 70A Ignition power A082M6589F 1 04 Relay Single Contact Changeover 30A Headlights, dip beam C079M6141F 1 05 Relay Double contact 2 x 15A Headlights, main beam, B082M6182F 1 06 Relay Single Contact Changeover 30A Start drop-out C079M6141F 1 07 Relay, rear fog lamp module A111M0067F 1 08 Relay, rheostat module B082M4847F 1 09 Relay, low fuel delay module D089M6330F 1 10 Relay, wash-wipe delay module A082M6457F 1 11 Relay, window voltage module C082M6531F 1 11a Bridging Link, voltage module A082M6595F 1 12 Relay, headlamp pod delay module C082M6325F 1 13 Fuse, 15A, light blue RH radiator fan, A082M6248F 1 13a Fuse, 15A, light blue Centre radiator fan, A082M6248F 1 13b Fuse, 15A, light blue LH radiator fan, A082M6248F 1 14 Relay Single Contact Changeover 30A Front fog lamp C079M6141F 1 Panel illumination Option V8 only Replaces relay, item 11 when item is obsolete (without additional window functions) Function Code: 17.03a, Page: 1 Updated 27th September 2012 Function Code 17.03a Main Relay Stations Dep Part Description Remarks 15 Relay Single Contact Changeover 30A 16 Relay Single Contact Changeover 30A 17 Bracket, relay mounting, LHD 18 Relay,Relay Single Contact Changeover 70A 19 Part Number Qty Horns C079M6141F 1 Radio key-in C079M6141F 1 C082M4739F 1 Ignition power A082M6589F 1 Relay Single Contact Changeover 30A Headlights, dip beam C079M6141F 1 20 Relay Double contact 2 x 15A Headlights, main beam B082M6182F 1 21 Relay Single Contact Changeover 30A Start drop-out C079M6141F 1 22 Relay Single Contact Changeover 30A Radio key-in C079M6141F 1 23 Relay, rheostat module Panel illumination A082M5127S 1 24 Relay, low fuel delay module D089M6330F 1 25 Relay, wash-wipe delay module A082M6457F 1 26 Relay, window voltage module ROW, except GT3 C082M6531F 1 26a Bridging Link, voltage module GT3, plus USA cars A082M6595F 1 27 Relay, headlamp pod delay module C082M6325F 1 28 Relay, rear fog lamp module A111M0067F 1 29 Fuse, 15A, light blue RH radiator fan A082M6248F 1 29a Fuse, 15A, light blue Centre radiator fan A082M6248F 1 29b Fuse, 15A, light blue LH radiator fan A082M6248F 1 30 Relay Single Contact Changeover 30A LH radiator fan C079M6141F 1 Replaces relay, item 26 when obsolete (without additional window functions) Option V8 only, A082M6457F R/B Function Code: 17.03a, Page: 2 Updated 27th September 2012 Function Code 17.03a Main Relay Stations Dep Part Description Remarks 31 Relay Single Contact Changeover 30A Horns 32 Relay, radiator fan 33 Relay, brake warning lamp check module Option 2002 MY on Part Number Qty C079M6141F 1 A082M6589F 1 B082M6688F 1 Function Code: 17.03a, Page: 3 Updated 27th September 2012 2 7 6 5 1 4 3 11 12 8 10 9 8 15 17 13 14 16 See 14.05 See 17.33 17.05 Function Code 17.05 Interior Switches, Auxiliary Power Socket Dep Part Description 01 Remarks Option Part Number Qty Column Switch, LH, indicators/dip/flash Non SIR A100M6048F 1 01a Column Switch, LH, indicators/dip/flash SIR A082M6455F 1 02 Column Switch, RH, windscreen wipe/wash Non SIR A100M6049F 1 02a Column Switch, RH, windscreen wipe/wash SIR B082M6454F 1 03 Switch, master lighting A111M0002F 1 04 Switch, sidelamps A111M0001F 1 05 Switch, hazard A111M6016F 1 06 Switch, front fog A082M6642F 1 07 Switch, rear fog A111M6015F 1 08 Switch, window lift A082M6646F 2 09 Switch, heated rear window A111M6018F 1 10 Switch, AC recirculation A111M6068F 1 11 Bezel, cigar lighter, green A082M6665F 1 12 Cigar Lighter B100M6041F 1 13 Switch, fuel flap release A082M6643F 1 14 Switch, window obstruction sensing over-ride Except USA A082M6530F 1 14a Blanking Grommet, tunnel switch panel When item 14 is not used USA only A082U6235F 1 15 Panel Lamps Rheostat Assembly Includes item 16 V8 A082M4861F 1 16 Knob, panel lamps rheostat V8 A082M6475H 1 17 Switch, mirror control A082M6521F 1 AC cars Function Code: 17.05, Page: 1 See 17.07/07a 13 12 10 11 9 See 43.03 14 15 8 1 7 16 2 6 See 45.07 See 17.03 3 5 4 17.06 Updated 6th February 2013 Service Parts List Function Code 17.06 Engine Management & Sensors Dep Part Description Remarks Option Part Number Qty 01 Electronic Control Module ( ECM) Non EGR/Air injection Europe, V8, '97-'98 MY A918E0282K 1 01a Electronic Control Module ( ECM) EGR/Air injection USA, V8, '97-'98 MY A918E0283K 1 01b Electronic Control Module ( ECM) Non EGR/Air injection Europe, V8GT, '98 MY A918E0351K 1 01c Electronic Control Module ( ECM) Non EGR/Air injection Europe, Sport 350 A918E0375K 1 01d Electronic Control Module ( ECM) Non EGR/Air injection Europe, V8, '99-'00 MY A918E0394K 1 01e Electronic Control Module ( ECM) Non EGR/Air injection Europe, V8GT, '99-'00 MY A918E0395K 1 01f Electronic Control Module ( ECM) EGR/Air injection USA, V8, '99-'01 MY: Europe, V8, '01-'02 MY B918E0376K 1 01g Electronic Control Module ( ECM) EGR/Air injection USA, V8, '02 MY B918E6101K 1 01h Electronic Control Module ( ECM) 2.0 litre GT3 A920E6009K 1 02 Baro Sensor A918E6081F 1 03 Rough Road Sensor A918E6052F 1 04 Cam Angle Sensor A918E6010F 1 05 Oxygen Sensor V8 A918E0322F 4 05a Oxygen Sensor GT3 B910E6930F 1 06 Inlet Air Temperature (IAT) Sensor A918E6065F 1 06a Inlet Air Temperature (IAT) Sensor A910E6927F 1 07 MAP Sensor A910E6934F 1 07a Seal, Map Sensor A918E6041F 1 2.0 litre GT3 Not illustrated Function Code: 17.06, Page: 1 Updated 2nd February 2015 Function Code 17.06 Engine Management & Sensors Dep Part Description 08 Transducer Oil Pressure, gauge 09 Oil Pressure Switch, tell-tale lamp 10 Throttle Position Switch (TPS) 10a Throttle Position Switch (TPS) 11 Remarks Option Part Number Qty Prior to '98 MY A082N4038F 1 A082N4039F 1 V8 A918E0005H 1 GT3 A910E6961K 1 Engine Coolant Temperature Sensor, ECM A910E6928F 1 12 Knock Sensor C910E6937F 1 13 Crankshaft Speed Sensor A918E6080F 1 14 Wastegate Solenoid Valve A082M6420F 1 15 Fuel tank pressure sensor A082L6205H 1 16 Oil Temperture Sensor Kit In sump drain plug A082N6076F 1 17 Bracket, ECM mounting Not illustrated A082L4214F 1 18 Bolt, M5 x 30mm, flange hd., ECM to bracket Not illustrated A918W5209F 4 19 Washer, spring, M5, ECM to bracket Not illustrated A075W4045Z 4 20 Screw, No.10 x 0.5", pozi., bracket to tank board, RH Not illustrated, black finish A075W5040Z 4 Without washer, replacemt part is larger than original A910E6939F R/B '98 MY on Function Code: 17.06, Page: 2 Updated 2nd February 2015 28 29 27 30 32 33 23 36 31 35 37 38 34 25 1 20 21 26 22 21 22 5 4 2 7 6 24 3 15 16 10 14 11 See 10.31 8 18 19 17.06b 17 12 9 13 Service Parts List Function Code 17.06b SIR Inflator Modules Dep Part Description Remarks Option Part Number Qty 01 Module, diagnostic & energy reserve (DERM) Supplied on exchange only basis Dual SIR A082M6576F 1 01a Module, diagnostic & energy reserve (DERM) Supplied on exchange only basis Driver SIR A082M6446F 1 02 Bracket, DERM mounting, RH A082M5096F 1 03 Bracket, DERM mounting, LH A082M5095F 1 04 Nyloc Nut, M4, DERM to bracket A075W3049F 4 05 Washer, flat, M4, DERM to bracket A082W4099F 4 06 Screw, M4 x 12, pan hd. pozi., brackets fixing A100W5143F 2 07 Washer, shakeproof, M4, brackets fixing A075W4086F 2 08 Bracket, DERM/sensors mounting, dual airbag Dual SIR A082M5094F 1 08a Bracket, DERM/sensors mounting, single airbag Driver SIR A082M5099F 1 09 Plate, bracket retaining A082M5092F 1 10 Screw,M6 x 16, hex. hd., plate/bracket to body A075W1028Z 4 11 Washer, flat, M6, plate/bracket to body A075W4013Z 4 12 Nut Plate, plate/bracket to body A082M5093F 2 13 Pop Rivet, nut plate to body A075W6071Z 2 14 Arming Sensor, dual pole Dual SIR A082M4964J 1 15 Nyloc Nut, M6, dual pole sensor to bracket Dual SIR A075W3009Z 2 16 Washer, flat, M6 x 12, dual pole sensor to bracket Dual SIR A075W4013Z 2 Includes mounting bracket Function Code: 17.06b, Page: 1 Updated 4th June 2018 Function Code 17.06b SIR Inflator Modules Dep Part Description 17 Remarks Option Part Number Qty Arming Sensor Driver SIR A082M6445F 1 18 Nyloc Nut, M4, arming sensor to bracket Driver SIR A075W3049F 2 19 Washer, flat, M4, arming sensor to bracket Driver SIR A082W4099F 2 20 Sensor, pasenger compartment discriminating Driver/dual SIR A082M6444F 1 21 Nyloc Nut, M6, sensors fixing A075W3009Z 4 22 Washer, flat, M6, sensors fixing A075W4013Z 4 23 Inflator Module (airbag), driver Driver/dual SIR A082H4034F 1 24 Rotary Connector Driver/dual SIR A082M6456F 1 25 Screw, M3 x 16, pan hd. pozi., connector to column Driver/dual SIR A082W5110F 4 26 Sensor, forward discriminating Driver/dual SIR A082M6443F 1 27 Inflator Module (airbag), passenger Dual SIR, A082M4980S R/B A082M6584F 1 28 Setscrew, M5 x 20, hex. hd., module top fixing Dual SIR A075W1025F 4 29 Washer, flat, M5, module top fixing Dual SIR A075W4011Z 4 30 Nyloc Nut, M5, module top fixing Dual SIR A075W3008Z 4 31 Strut, passenger module to chassis Dual SIR A082A4364F 1 32 Setscrew, M6 x 20, hex. hd., strut to module end plate Dual SIR A075W1030Z 1 33 Washer, flat, M6, strut to module end plate Dual SIR A075W4015Z 1 34 Washer, spacer, strut to module end plate Dual SIR A075W4014Z 1 35 Nyloc Nut, M6, strut to module end plate Dual SIR A075W3009Z 1 36 Setscrew, M6 x 30, hex. hd., strut to chassis A075W1032Z 1 37 Washer, spring, M6, strut to chassis A075W4035Z 1 Function Code: 17.06b, Page: 2 Updated 4th June 2018 Function Code 17.06b SIR Inflator Modules Dep Part Description 38 Washer, flat, M6, strut to chassis Remarks Option Part Number Qty A075W4013Z 1 Function Code: 17.06b, Page: 3 Updated 4th June 2018 2 1 8 7 9 4 15 14 19 18 20 5 1 3 10 11 12 6 13 16 17 21 17.07 Updated 6th February 2013 Service Parts List Function Code 17.07 Instruments, Tell Tales, & Displays Dep Part Description 01 Remarks Option Part Number Qty Housing, tell tale lamp, B082N6019F 2 02 Bulb 12v 2 w capless, tell tail warnings A082N6078S 9 03 Screw A075W5012Z 4 04 Spire Nnut A075W6013Z 4 05 Graphic Strip, LH A082N4029F 1 06 Graphic Strip, RH A082N4028F 1 07 Tell Tale Lamp, duel. A082M6278F 2 08 Lens, tell tale lamp, main beam A082M6356F 1 09 Lens, tell tale lamp, directional indicator. A082M6355F 1 10 Boost Gauge, turbo A082N4036F 1 11 Oil Pressure Gauge A082N4035F 1 11a Oil Pressure Transducer A082N4038F 1 12 Tachometer A082N4050K 1 13 Speedometer, MPH V8, GT3 B082N4030F 1 13a Speedometer, KPH (300) V8 A082N4051F 1 13b Speedometer, KPH (260) GT3 B082N4031F 1 14 Time Clock, analogue type B082N4037F 1 15 Bulb 12v 2 w capless, time clock A082N6077S 1 For transducer see 43.03 Not illustrated V8, GT3, prior to '98 MY Function Code: 17.07, Page: 1 Updated 6th February 2013 Function Code 17.07 Instruments, Tell Tales, & Displays Dep Part Description 16 Fuel Gauge 16a Fuel Gauge Sender Unit 17 Remarks Option Part Number Qty B082N4033F 1 A082N4041F 1 Water Temperature Gauge A082N4034F 1 18 Tell Tale Lamp, dual A082M6278F 1 19 Lens, tell tale lamp, low oil pressure A082M6279F 1 20 Lens, tell tale lamp, check engine A082M4750F 1 21 Water Temperature Sensor A082N4040F 1 Not illustrated Function Code: 17.07, Page: 2 Updated 6th February 2013 12 13 11 1 10 9 8 2 See 14.05 4 3 14 6 7 5 17.07a Service Parts List Function Code 17.07a Instruments, Tell Tales, & Displays.'98 MY on Dep Part Description 01 Graphic's Panel 02 Speedometer, MPH 02a Remarks Option Part Number Qty A082N4063F 1 VDO A082N4056F 1 Speedometer, KPH VDO A082N4057F 1 03 Coolant Temperature Gauge VDO A082N4060F 1 03a Coolant Temperature Sensor A082N6075F 1 04 Tachometer VDO A082N4058F 1 05 Fuel Gauge VDO Non USA, prior to '01 MY B082N4059F 1 05a Fuel Gauge, unleaded graphic VDO USA B082N4070F 1 05b Fuel Gauge, unleaded graphic VDO, calibrated for smaller tanks USA '00 MY on, non USA '01 MY on A082L4336F 1 05c Fuel Gauge Sender Unit Not illustrated A082N4061F 1 06 Bulb, 12v 2 w, capless, instrument illumination A082N6077S 4 07 Bulb Diffuser Sleeve, green A082N6069F 4 08 Bulb Holder, tell tale/warning lamps A082N4068F 6 09 Washer, flat, M4 x 9 x 0.8 A082W4099F 6 10 Nut M4 nyloc, bulb holder fix. A075W3049F 6 11 Bulb 12v 2 w, capless, tell tale/warning lamps A082N6078S 18 12 Indicators Flasher Unit , 12v 42/98w A083M6303F 1 13 Cable Tie, flasher unit fix. A082W6519F 1 Function Code: 17.07a, Page: 1 Updated 2nd February 2015 Function Code 17.07a Instruments, Tell Tales, & Displays.'98 MY on Dep Part Description Remarks 14 Instrument Mask, alloy 15 Display/Receiver, tyre pressure monitoring, 'Smartire' Not illustrated Option Part Number Qty Sport 350/'99 MY USA A082N4073F 1 'Final Edition' A082N4074F 1 Function Code: 17.07a, Page: 2 Updated 2nd February 2015 9 10 12 4 54 56 11 55 5 3 6 7 8 13 34 2 65 1 36 52 53 43 1 50 51 49 43 48 45 43 42 44 43 42 47 46 42 43 45 14 16 66 19 15 20 18 20 37 57 36 38 17 29 33 58 32 30 31 28 25 24 61 64 60 39 41 40 35 23 22 26 27 17.11 Updated 1st September 2014 62 59 63 Service Parts List Function Code 17.11 Exterior Lamps, Except Headlamps Dep Part Description 01 Remarks Option Part Number Qty Lamp, front side/indicators C100M0013F 2 02 Lamp, rear luggage compartment A089M6032F 2 03 Cover, rear lamp, RH A082M4886K 1 03a Cover, rear lamp, LH A082M4885K 1 04 Lamp, rear, RH With fog lamps A082M6334F 1 04a Lamp, rear, RH Without fog lamps A082M6336F 1 05 Setscrew, M6 x 40, hex. hd., cover fixing A075W1034Z 4 06 Nut, M6, cover fixing A075W3020Z 4 07 Washer, flat, M6 x 15, cover fixing A082W4015F 4 08 Wing Nut, M6, lamp cover fixing A075W3033Z 4 09 Central High Mounted Stop Lamp (CHMSL) A082M6648F 1 10 Screw, No.6 x 1.25", self tapping, pozi., CHMSL fixing For aerofoil mounted CHMSL B082W5023F 2 10a Screw, No.6 x 0.75", self tapipng, pozi., CHMSL fixing For tailgate mounted CHMSL B075W5027Z 2 11 Lamp, license plate illumination Fit infill panel: A082B5419K prior '98 MY A111M6002F 2 12 Bulb, 12v 5w, license plate lamp A083M6292F 2 13 Lamp, rear, LH With fog lamps A082M6333F 1 13a Lamp, rear, LH Without fog lamps A082M6335F 1 14 Gasket, rear turn lamp to body A082M4692F 2 USA A082M6144F R/B, 98MY on USA Function Code: 17.11, Page: 1 Updated 1st September 2014 Function Code 17.11 Exterior Lamps, Except Headlamps Dep Part Description 15 Remarks Part Number Qty Nut, lamp to body B082M4707F 16 16 Washer, flat, M10 x 24, lamp to body A075W4023F 16 17 Lamp, side marker, LH rear, red USA A082M6581F 1 17a Lamp, side marker, RH rear, red USA A082M6580F 1 17b Harness/Bulb Holder, side marker USA A082M4948F 2 18 Grommet, rear side marker lamp harness USA A075U6043F 2 19 Lamp, door edge warning , red A082M6155F 2 20 Screw, lamp to door A075W5012F 4 21 Bulb, 12v 5w festoon, door edge warning lamp A083M6292F 2 22 Door switch, courtesy lamp/seat buzzer 3 for USA spec. A082M6461F 2 23 Setscrew, No. 6 x ½," switch fixing 3 for USA spec. A089W5138F 2 24 Terminal, blade to door switch 3 for USA spec. A082M6491F 2 25 Spire clip, No 6, switch fixing 3 for USA spec. A075W6013Z 2 26 Lamp, side marker, LH front, amber USA A082M6579F 1 26a Lamp, side marker, RH front, amber USA A082M6578F 1 26b Harness/Bulb Holder USA A082M4948F 2 27 Screw, M4 x 20, lamp to bumper USA A100W5173F 8 28 Spire Nut, M4, lamp to bumper USA A100W6449F 8 29 Lamp Assembly, side repeater B082M4930J 2 30 Lens, side repeater A082M6535F 2 31 Mounting plate, side repeater A082U7591F 2 Includes bulb Includes bulb Option Function Code: 17.11, Page: 2 Updated 1st September 2014 Function Code 17.11 Exterior Lamps, Except Headlamps Dep Part Description 32 Remarks Part Number Qty Bulb, 12v 5w wedge base A082M6342F 2 33 Bulb holder, side repeater lamp A082M6537F 2 34 Interior Lamp A082M6644F 1 35 Fog lamp, clear, LH A082M4926J 1 35a Fog lamp, yellow, LH A082M4928J 1 36 Mounting Plate, lamp to bumper A082M4922F 2 37 Lamp, front services bay/footwell illumination A089M6032F 3 37b Reflector, footwell lamp A082M4995K 1 38 Bulb, services bar/footwell lamps A083M6292F 3 39 Bracket, fog lamp to valence A082M4924F 2 40 Screw, M6 x 20, button hd., bracket to valance A100W7096F 4 41 Washer, flat, M6 x 15, screw to valance A075W4015Z 4 42 Washer, flat, M6 x 12, lamp fixing A075W4013Z 8 43 Washer, spring, M6, lamp fixing A075W4035Z 10 44 Nut, M6 A075W3020Z 4 45 Screw, M6 x 16, lamp fixing A075W1028Z 4 46 Bracket, lamp to valence bracket B082M4923F 2 47 Fog lamp, clear, RH A082M4927J 1 47a Fog lamp, yellow, RH A082M4928J 1 48 Screw, M6 x 25 , hex. hd., plate to bumper A075W1031Z 2 49 Washer, flat, M6 x 20, plate to bumper A075W4016Z 2 On rear bulkhead Option '98MY on France Not illustrated France Function Code: 17.11, Page: 3 Updated 1st September 2014 Function Code 17.11 Exterior Lamps, Except Headlamps Dep Part Description 50 Remarks Part Number Qty Spacer washer, 1.5 mm, plate to bumper A075W4015Z 4 51 Spacer washer, 3.0 mm, plate to bumper A075W4014Z 2 52 Jacknut, M6, plate to bumper A075W3031Z 2 53 Screw, M6 x 16, hex. hd., plate to lamp A075W1028Z 4 54 Bracket, CHMSL to tailgate canopy For tailgate mounted CHMSL V8 GT A082U7945F 2 55 Spire Nut, No.6, CHMSL to bracket For tailgate mounted CHMSL V8 GT B111W6632F 2 56 Pop Rivet, bracket to canopy For tailgate mounted CHMSL V8 GT A075W6067Z 2 57 Lamp, inner, rear fog, reverse 2002 MY, ROW A117M0012F 2 57a Lamp, inner, stop/tail, reverse, stop 2002 MY, USA A082M6690F 2 58 Lamp, outer, tail. turn, stop/tail 2002 MY, ROW A117M0011F 2 58a Lamp, outer, turn, turn/tail 2002 MY, USA A082M6689F 2 59 Nyloc Nut, M5, thin, lamp to transom 2002 MY A100W3113F 8 60 Washer, flat, M5 x 18 x 1.5 S/S, lamp to transom 2002 MY B075W4009Z 8 61 Reflector, rear, LH 2002 MY A082M6691F 1 61a Reflector, rear,RH 2002 MY A082M6692F 1 62 Bracket, rear reflector mounting 2002 MY A082U7987K 2 63 Pop Rivet, black, bracket to rear bumper 2002 MY A082W6512F 4 64 Double Sided Tape, bracket to rear bumper 2002 MY A082B6290V 23cm 65 Screw M4 x 25, lens to lamp A100W5155F 4 66 Bracket, lamp mounting A082B5251K 3 Stainless steel Option Function Code: 17.11, Page: 4 Updated 1st September 2014 8 9 10 11 7 12 5 13 14 4 6 3 2 17.13 1 Function Code 17.13 Headlamps Dep Part Description Remarks Option Part Number Qty 01 Headlamp Assembly, 5.75", main only, inboard, LHD, Lucas, D.O.T. marked lamps USA, Canada, Australia, Japan A079M6055F 2 01a Sealed Beam Unit, 5.75", main only, inboard, LHD Lucas, D.O.T. marked lamps USA, Canada, Australia, Japan A079M6038F 2 01b Headlamp Assembly, 5.75", main only, inboard, LHD/RHD Stanley, RHD Japan, D.O.T. marked lamps USA, Canada, Australia, Japan A100M6099F 2 02 Headlamp Assembly, 5.75", main/dip, outboard, LHD Lucas, D.O.T. marked lamps USA, Canada, Australia, Japan A079M6056F 2 02a Sealed Beam Unit, 5.75", main/dip, outboard, LHD Lucas, D.O.T. marked lamps USA, Canada, Australia, Japan A079M6039F 2 02b Headlamp Assembly, 5.75", main/dip, outboard, LHD/RHD Stanley, RHD Japan, D.O.T. marked lamps USA, Canada, Australia, Japan A100M6098F 2 03 Screw, pan hd., headlamp to pod D.O.T. marked lamps Canada, Australia, Japan A075W5043Z 12 03a Screw, flg. hd., black, No.8 x 0.75", headlamp to pod D.O.T. marked lamps USA A075W5074Z 12 04 Spire Nut, headlamp to pod D.O.T. marked lamps Canada, Australia, Japan A075W6016Z 12 04a Spire Nut, No.8, headlamp to pod D.O.T. marked lamps USA A082W6525Z 12 05 Mask, headlamp surround, RH D.O.T. marked lamps (not illustrated) USA, Canada, Australia, Japan A082B4858K 1 05a Mask, headlamp surround, LH D.O.T. marked lamps (not illustrated) USA, Canada, Australia, Japan A082B4859K 1 5b Mask, headlamp surround, RH 'E' marked lamps U.K., Europe A082B4856K 1 5c Mask, headlamp surround, LH 'E' marked lamps U.K., Europe A082B4857K 1 06 Screw, No.6 x 0.5", flg. hd., s/s., mask to pod Common A089W5138F 6 07 Headlamp Assembly, 6", main only, inboard, LHD/RHD U.K., Europe A082M6174F 2 'E' marked lamps Function Code: 17.13, Page: 1 Function Code 17.13 Headlamps Dep Part Description Remarks Option Part Number Qty 07a Headlamp Assembly, 5.75", main only, inboard, LHD 'E' marked lamps France (yellow) A082M6464F 2 08 Headlamp Assembly, 6", main/dip, outboard, RH, RHD 'E' marked lamps, unit incl. carriage plate/bezel U.K., Europe A082M4810J 1 08a Headlamp Assembly, 6", main/dip, outboard, RH, LHD 'E' marked lamps, unit incl. carriage plate/bezel U.K., Europe A082M4808J 1 08b Headlamp Assembly, 6", main/dip, outboard, LH, RHD 'E' marked lamps, unit incl. carriage plate/bezel U.K., Europe A082M4809J 1 08c Headlamp Assembly, 6", main/dip, outboard, LH, LHD 'E' marked lamps, unit incl. carriage plate/bezel U.K., Europe A082M4807J 1 08d Bulb, halogen H1, main only 'E' marked lamps (not illustrated) U.K., Europe A082M6288F 2 08e Bulb, halogen H4, main/dip 'E' marked lamps (not illustrated) U.K., Europe A075M6126Z 2 08f Bulb, halogen H4, main/dip 'E' marked lamps (not illustrated) if fitted U.K., Europe A079M6113F 2 08g Carriage Plate, outboard headlamp adjust, RH 'E' marked lamps (not illustrated) U.K., Europe A082M4696F 1 08h Carriage Plate, outboard headlamp adjust, LH 'E' marked lamps (not illustrated) U.K., Europe A082M4697F 1 09 Plate, headlamp mounting to pod, RH 'E' marked lamps U.K., Europe A082M4688F 1 09a Plate, headlamp mounting to pod, LH 'E' marked lamps U.K., Europe A082M4687F 1 09b Plate, headlamp mounting to pod 'E' marked lamps France A082M4851F 2 10 Pop Rivet, mounting plate to pod 'E' marked lamps U.K., Europe A075W6069F 32 11 Washer, pop rivet 'E' marked lamps U.K., Europe A075W4062F 32 12 Insert Bush, headlamp adjuster screw to plate 'E' marked lamps U.K., Europe A082M6207F 12 13 Adjuster Screw, headlamp aiming 'E' marked lamps U.K., Europe A082M6206F 12 14 Capsule, 0.25 turn, headlamp mounting 'E' marked lamps U.K., Europe A085M6217F 12 Function Code: 17.13, Page: 2 27 8 28 5 3 14 16 9 17 See 10.07 29 15 2 26 16 18 4 25 6 30 24 7 22 23 13 1 11 19 13 12 11 17.15 12 21 20 10 Service Parts List Function Code 17.15 Headlamp Lift Motor & Mechanism Dep Part Description 01 Remarks Option Part Number Qty Motor, headlamp pod lift. RH A100B6064F 1 01a Motor, headlamp pod lift. LH A100B6063F 1 02 Steady Bracket, motor to body, RH A082U5898F 1 02a Steady Bracket, motor to body, LH A082U5899F 1 03 Screw, M5 x 20, hex. hd., steady bracket clamping A082W5097F 2 04 Jacknut, M5, steady bracket to body A076W3042F 2 05 Screw, M5 x 10, pan. hd. pozi., steady braket clamping A082W5097F 2 06 Washer, flat, steady bracket clamping A075W4011Z 2 07 Nyloc Nut, M5,steady bracket clamping A075W3008Z 2 08 Setscrew, M6 x 16, hex. hd., motor to mounting bracket A075W1028Z 6 09 Washer, shakeproof, motor to mounting bracket A075W4046Z 6 10 Bracket, headlamp motor mounting, RH A082U7228F 1 10a Bracket, headlamp motor mounting, LH A082U7229F 1 11 Setscrew, M6 x 20, hex. hd., bracket to body A075W1030Z 8 12 Washer, flat, bracket to body A075W4013Z 8 13 Rawlnut, M6 x 15, bracket to body A075W6140F 8 14 Link, rotary, headlamp motor A082U7231F 2 15 Nyloc Nut, M6,rotary link to motor A907E6285F 2 Function Code: 17.15, Page: 1 Updated 28th January 2011 Function Code 17.15 Headlamp Lift Motor & Mechanism Dep Part Description 16 Remarks Option Part Number Qty Washer, flat, rod ends A075W4013Z 10 17 Nyloc Nut, M6,rod ends A075W3009Z 2 18 Link Assembly, pod actuation C082U5852F 2 19 Setscrew, M6 x 25, hex. hd., rod end to pod bracket A075W1031F 2 20 Washer, flat, s/s, rod end to pod bracket A082W4133F 4 21 Nyloc Nut, M6,rod end to pod bracket A907E6285F 2 22 Bracket, link to pod A079U4454K 4 23 Setscrew, M6 x 18, hex. hd., bracket to pod A075W1029Z 8 24 Washer, shakeproof, bracket to pod A075W4046Z 8 25 Washer, flat, bracket to pod A075W4015Z 8 26 Tapping Plate, bracket to pod A079U4517F 2 27 Buffer, adjustable stop A082W6341F 2 28 Nut, M5, adjustable stop A075W3084Z 2 29 Setscrew, M5, hex. hd., adjustable stop A082U7290F 2 30 Buffer, fixed stop A082U6201F 2 31 Headlamp lift Gearbox Repair kit A082M6706S 1 Function Code: 17.15, Page: 2 Updated 28th January 2011 26 30 30 32 31 15 14 28 24 13 12 29 27 22 23 18 19 11 25 10 16 17 4 9 8 3 7 5 6 2 1 17.21 Updated 18th August 2011 Function Code 17.21 Windscreen Wiper Motor, Wipers & Washers Dep Part Description Remarks 01 Wiper Mechanism Assembly, LHD 01a Wiper Mechanism Assembly, RHD 02 Option Part Number Qty Includes items: 2 to 10 D082M4643F 1 Includes items: 2 to 10 D082M4628F 1 Wiper Motor, LHD A082M4709S 1 02a Wiper Motor, RHD A082M4708S 1 03 Bracket, wiper motor mounting, LHD/RHD A082M4629F 1 04 Bolt, flg. hd., motor to bracket A082M6382H 3 05 Wiper Linkage Assembly, LHD A082M4718S 1 05a Wiper Linkage Assembly, RHD A082M4719S 1 06 Fixing Plate, wiper spindle, LHD C082M4633H 1 06a Fixing Plate, wiper spindle, RHD C082M4632H 1 07 Washer, rubber, M20, wiper spindle fixing A082M6388H 1 08 Washer, flat, M20, wiper spindle fixing A082M6387H 1 09 Nut, M20, wiper spindle fixing A082M6386H 1 10 Circlip, linkage assembly to motor crank A082M6383H 1 11 Screw, M5 x 30, mounting bracket to body A082W5118F 3 12 Rubber Bush, mounting bracket to body A082M6338F 3 13 Washer, flat, mounting bracket to body A082W4098F 3 14 Locknut, M5, mounting bracket to body A082W3088F 3 15 Nut, dome, M5, mounting bracket to body A082W3086F 3 16 Mounting Plate, wiper ball joint C082M4746F 1 17 Spacer, mounting plate to body A082M4748F 1 Function Code: 17.21, Page: 1 Function Code 17.21 Windscreen Wiper Motor, Wipers & Washers Dep Part Description 18 Remarks Option Part Number Qty Screw, M5 x 16, cap hd., mounting plate to body A082W5184F 2 19 Washer, spring, M5, mounting plate to body A082W4130F 2 20 Washer, flat, M5, mounting plate to body A082W4129F 2 21 Wiper Arm Assembly, LHD A082M6340F 1 21a Wiper Arm Assembly, RHD A082M6339F 1 22 Nut, M6, wiper arm to spindle A082M6384H 1 23 Washer, wiper arm to spindle A082M6385H 1 24 Head Cover, wiper arm A082M6380F 1 25 Wiper Blade A079M6015F 1 26 Washer Pump & Reservoir Assembly C079M6010F 1 27 Mounting Bracket, washer reservoir A075M6069Z 1 28 Pop Rivet, bracket to body A075W6087Z 3 29 Washer, bracket to body A075W4000Z 3 30 Jet, windscreen washer A082M6369F 2 31 'T'-Piece, washer tubing A075M6118F 1 32 Tubing, windscreen washer, 4mm A050M6164V 2.6m Function Code: 17.21, Page: 2 20 23 21 22 24 15 16 14 17 18 19 26 25 9 41 8 7 43,44 10 5 27 6 11 39 12 13 41 31 29/30 4 40 35 3 39 32 36 34 2 1 37/38 33 17.21a Updated 28th January 2011 28 Service Parts List Function Code 17.21a Windscreen Wiper Motor, Wipers & Washers, '98 MY Dep Part Description Remarks 01 Wiper Mechanism Assembly, RHD 01a Wiper Mechanism Assembly, LHD 02 Option Part Number Qty Includes items: 2 to 9 A082M5082F 1 Includes items: 2 to 9 A082M5081F 1 Wiper Motor A082M5098F 1 03 Mounting Bracket, wiper motor A082M5083F 1 04 Bolt, flg. hd., motor to bracket A082M6382H 3 05 Wiper Linkage Assembly, LHD TBA 1 05a Wiper Linkage Assembly, RHD TBA 1 06 Fixing Plate. wiper spindle, LHD A082M5067F 1 06a Fixing Plate. wiper spindle, RHD A082M5068F 1 07 Washer, flat, rubber, M20, spindle to fixing plate A082M6388H 1 08 Washer, flat, M20, spindle to fixing plate A082W4178F 1 09 Nut, M20, spindle to fixing plate A082M6386H 1 10 Screw, M5 x 30, flg. hd., bracket to body A918W5209F 3 11 Washer, flat, M5 x 25 x 1.4 A082W4098F 3 12 Washer, flat, M5 x 10 A075W4011Z 3 13 Nyloc, Nut, M5, half A100W3113F 3 14 Pantograph Pivot Mounting Plate Kit, LHD A082M5123F 1 Includes items: 16, 17, 18, 19, only availible as individual parts Function Code: 17.21a, Page: 1 Updated 2nd February 2015 Function Code 17.21a Windscreen Wiper Motor, Wipers & Washers, '98 MY Dep Part Description Remarks 14a Pantograph Pivot Mounting Plate Kit, RHD Includes items: 16, 17, 18, 19, only availible as individual parts 15 Screw, M5, flg., button hd., plate to body Black finish 16 Option Part Number Qty A082M5122F 1 A082W5276F 2 'O' ring, seal for pivot pin A082M6653F 1 17 Thrust Washer, nylon, pivot pin to plate A082Q0714F 1 18 Shim Washer, pivot pin to plate, 0.2/0.3mm x 10mm bore A082M6652F 1 19 Circlip, pin to plate A082M6649F 1 20 Locknut, 0.5", LH thread, pivot pin to pantograph A111W3160F 1 21 Wiper Arm, LHD A082M6651F 1 21a Wiper Arm, RHD A082M6650F 1 22 Nut, M8 x 12.5, wiper arm to spindle A082W3162F 1 23 Cover, wiper spindle nut A082W6634F 1 24 Wiper Blade A082M6667F 1 24a Wiper Blade A082M6685F 1 25 Bracket, wiper downstop A082M5080F 1 25a Bracket, pillar type, wiper downstop A082U8004F 1 26 Buffer, wiper arm downstop A111U0268F 1 26a 'O' Ring, buffer, wiper arm downstop 'Final Edition' A082U6335F 3 27 Screw, M5, flg., button hd., wiper stop bracket to body A082W5205Z R/B A082W5276F 2 28 Washer Bottle A082M5104F 1 29 Cap, washer bottle A082M6662F 1 A082W5184F R/B 2002 LHD Not illustrated Not illustrated, fits over pillar 'Final Edition' Includes fluid level sender & seal Function Code: 17.21a, Page: 2 Updated 2nd February 2015 Function Code 17.21a Windscreen Wiper Motor, Wipers & Washers, '98 MY Dep Part Description 30 Remarks Option Part Number Qty Seal, washer bottle cap A082U6201F 1 31 Stud Plate, fixing washer bottle bracket to body A082M5070J 1 32 Pop Rivet, stud plate fixing, washer bottle bkt A076W6099F 1 33 Mounting Strap, washer bottle securing to body A082U7881F 1 34 Nyloc Nut, M5, washer bracket to body A075W3008Z 2 35 Pump, washer bottle A082M6661F 1 36 Grommet, pump to bottle sealing A082M6663F 1 37 Sender, washer fluid level Part of item 28 A082M6671F 1 38 Seal, screenwash level sender Part of item 28 A082M6672F 1 39 Tubing, windscreen washer, 4mm A050M6164V 2.6m 40 'T' piece, washer tubing A075M6118F 1 41 Jet, windscreen washer A082M6369F 2 42 Silicon Grease, pivot pin lubricating A082M6299V As req. Not illustrated Function Code: 17.21a, Page: 3 Updated 2nd February 2015 12 13 3 4 12 11 5 8 9 6 10 2 1 17.27 Service Parts List Function Code 17.27 In Car Entertainment Dep Part Description 01 Remarks Option Part Number Qty Radio/Cassette, Alpine A082M6676F R/B A082M6699F 1 01a Radio/Cassette, Alpine Japan A082M6629F 1 01b Radio/CD player, Alpine A082M6677F R/B A082M6697F 1 01c Radio/CD player, Alpine USA, C082M6641F R/B C082M6696F 1 01d Radio/CD/Navigation Head Unit UK option, 2002 MY A082M6694F 1 02 CD Autochanger, Alpine A082M6634F R/B A082M6698F 1 03 Aerial mast A082M6533F 1 04 Aerial base A082M6534F 1 05 Rubber Washer, mounting nut A111M6033F 1 06 Nut, aerial base to taigate A082M6555F 1 07 Cable, aerial co-axial extension B082M4933F 1 08 Speaker, bass, fitted in doors A082M6625F 2 09 Grille, door bass speaker A082M6624F 2 10 Speaker, front (pair), fitted in fascia A117M6006F 1 11 Grille, front speaker B089M6080F 2 12 Screw, No.8 x 3/4", pan pozi., speaker fixing A075W5037Z 16 13 Speaker Kit, tweeter, SPS100S, fitted in doors B082M6626F 1 Federal spec. Includes grille Includes grilles Includes 2 speaker/grille assys. B082M6640F R/B A082M6626F R/B Function Code: 17.27, Page: 1 Updated 5th January 2015 5 1 4 7 8 6 14 15 7 16 2 9 10 13 11 16 3 12 17 17.29 Function Code 17.29 Earth Braids (Leads) & Supression Devices Dep Part Description 01 Earth Cable, scuttle beam to chassis 02 Earth Braid, door to scuttle beam, LH/RH 03 Remarks Part Number Qty B089M0410F 1 A082M5007F 2 Grommet, braid through body A036B6236F 2 04 Cable Engine to Chassis A082M5016F 1 05 Bolt, M8 x 16, hex. flg. hd., strap to block fix. A075W1036Z 1 06 Rubber Cover, earth lead fix. A075W6174F 2 07 Nyloc Nut, M6, cable to earth stud fix. A075M3009Z 1 08 Cable, battery earth to chassis C082M5014F 1 09 Earth Braid, seats to chassis A082M4908F 2 10 Washer, flat, M6 x 20 A075W4017Z 1 11 Washer, spring, M6 A075W4035Z 1 12 Setscrew, M6 A075W1029Z 1 13 Earth Braid, fuel tank to chassis A079M4094F 2 14 Setscrew A075W1038Z 2 15 Washer, spring A075W4036Z 2 16 Washer, flat A075W1021Z 2 17 Nyloc Nut A075W4031Z 2 18 Washer, flat, M6 x 1.4, strap to block A075W4020Z 1 19 Bolt, M6 x 16, hex hd., strap to clutch housing A075W1028Z 2 20 Washer, flat, M6 x 12.1 x 1.4, strap to clutch housing A075W4013Z 2 Incl. grommet, item 03 Part of rear harness, see 17.01 Option Function Code: 17.29, Page: 1 13 9 5 14 2 11 10 12 6 7 8 3 9 4 See 17.29 See 17.01 4 6 1 17.31 Function Code 17.31 Battery, Clamps, & Cables Dep Part Description 01 Remarks Part Number Qty Battery, Tungstone E088 B082M6284F 1 02 Battery Cover B082M4725K 1 03 Battery Clamping Channel A085U5115F 1 04 Stud, battery cover A082M5024F 2 05 Plastic Fingernut A082M6468F 2 06 Nut, M6 A075W3020Z 2 07 Washer, flat, M6 A075W4013Z 4 08 Spacer A907E0696Z 2 09 Binding Post A089M6033F 2 10 Cable, rear relay stn. binding post to scuttle binding post A082C5014F 1 11 Cable, battery positive to rear relay stn. binding post A082M5015F 1 12 Cable, battery positive to starter solenoid A082M5013F 1 13 Cable, battery positive to alternator A082C5014F 1 14 Cable Tie A075W6058Z 2 Part of rear harness, see 17.01 Part of rear harness, see 17.01 Option Function Code: 17.31, Page: 1 12 13 10 11 13 6 7 20 2 5 3 15 1 16 Prior 98’MY 17.33 Updated 3rd February 2014 Service Parts List Function Code 17.33 Security Alarm System, Parking Sensors & Camera Dep Part Description 01 Remarks Option Part Number Qty Controller, vehicle alarm system Prior 98'MY A082M6526F 1 02 Screw, controller to mounting bracket Prior 98'MY A075W5012F 2 03 Spire Nut, controller fixing Prior 98'MY A075W6014Z 2 04 Mounting Bracket, alarm controller Prior 98'MY A082U7683F 1 05 Setscrew, M5 x 12, bracket fixing Prior 98'MY A075W1021Z 2 06 Washer, spring, bracket fixing Prior 98'MY A082W4097F 2 07 Sensor, ultra sonic, driver's side Prior 98'MY A082M6527F 1 10 Sensor, ultra sonic, passenger's side Prior 98'MY A082M6528F 1 11 Screw, sensor to trimmed capping rail Prior 98'MY A075W5014Z 4 12 Nut, sensor to trimmed capping rail Prior 98'MY A075W3019F 8 13 Switch, tailgate & bonnet alarm sensing Prior 98'MY A082M6587F 2 15 Bracket, alarm switch mounting Prior 98'MY A082U7687F 2 20 Parking Socket, alarm ALDL connector Prior 98'MY A082M6546F 1 Function Code: 17.33, Page: 1 Updated 3rd February 2014 12 9 6 3 8 4 5 3 4 11 10 2 98’MY on 17.33a Updated 3rd February 2014 7 Function Code 17.33a Security Alarm System, Cobra Dep Part Description Remarks Option Part Number Qty 01 Cobra Alarm Kit 6422, 433MHz, Not illustrated, includes items 5 12 '98 MY UK, Europe, Canada A082M5061F 1 01a Cobra Alarm Kit 6422, 433MHz, Not illustrated, includes items 5 12 '98 MY Australia, A082M5062F R/B A082M5061F 1 01b Cobra Alarm Kit 6422, 433MHz, Not illustrated, includes items 5 12 '98 MY USA, A082M5063F R/B A082M5061F 1 02 Microswitch, alarm activator, doors '98 MY A111M6035F 2 03 Microswitch, alarm activator, bonnet & tailgate '98 MY A111M6037F 2 04 Microswitch Mounting Bracket '98 MY A082M5058F 2 05 Touch Key '98 MY A111M6101S 1 06 Immobiliser Module, Cobra 6422 '98 MY A111M6104S 1 07 Microwave Sensor '98 MY A111M6099S 1 08 Siren Unit '98 MY A111M6098S 1 09 Alarm Controller, Cobra 6422, with keys '98 MY A111M6105S 1 10 Touch Key Receptacle '98 MY A111M6102S 1 11 Transmitter Key, casing and components '98 MY A111M6100S 1 11a Transmitter Key, casing '98 MY A142M6000S 1 12 Alarm Tell-Tale LED '98 MY A111M6117S 1 Order against transmitter no. (on controller) Includes immobiliser, item 6 Includes leads & connector Function Code: 17.33a, Page: 1 Updated 3rd February 2014 22 3 12 13 5 6 7 8 4 1/2 14 15 10 13 11 12 9 16 17 19 18 20 18.01 Function Code 18.01 Heater/ Air Conditioning Assemblies, Housings Dep Part Description Remarks Option Part Number Qty 01 Heater Assembly, LHD Incl. heater matrix, vac. actuators, cables & controls Heater cars A082P4291F 1 01a Heater Assembly, RHD Incl. heater matrix, vac. actuators, cables & controls Heater cars A082P4290F 1 02 Heater/AC Assembly, LHD Incl. evaporator, heater matrix, vac. actuators, cables & controls AC cars B082P4289S 1 02a Heater/AC Assembly, RHD Incl. evaporator, heater matrix, vac. actuators, cables & controls AC cars B082P4288S 1 03 Case, upper, heater only, LHD Heater cars A079P4155K 1 03a Case, upper, heater only, RHD Heater cars A079P4154K 1 03b Case, upper, AC/heater, LHD AC cars B079P4108K 1 03c Case, upper, AC/heater, RHD AC cars A079P4136K 1 04 Case, lower, heater only, LHD Heater cars A079P4157K 1 04a Case, lower, heater only, RHD Heater cars A079P4156K 1 04b Case, lower, AC/heater, LHD AC cars B079P4109K 1 04c Case, lower, AC/heater, RHD AC cars B079P4137K 1 05 Screw, upper to lower case A075W5032Z 9 06 Setscrew, M6 x 12, case to mounting plate Prior to '98MY A075W1027Z 2 07 Washer, spring, M6, case to mounting plate Prior to '98MY A075W4046Z 2 08 Washer, flat, M6, case to mounting plate Prior to '98MY A075W4013Z 2 09 Mounting Plate, case to body Prior to '98MY A079P4096Z 1 10 Pop Rivet, mounting plate to body A075W6071Z 2 Function Code: 18.01, Page: 1 Function Code 18.01 Heater/ Air Conditioning Assemblies, Housings Dep Part Description 11 Remarks Part Number Qty Washer, pop rivet to body A075W4046Z 2 12 Bush, screen/footwell & mode flap pivot, inner A089P0268F 4 13 Bush, screen/footwell & mode flap pivot, outer A075P6064F 4 14 Closing Panel, mode flap A079P4112K 1 15 Screw, closing panel to case A075W5032Z 4 16 Drain Adapter A079P4106Z 1 17 Pop Rivet, drain adaptor A075W6090Z 4 18 Drain Tube, 5/8" PVC A075U6083V 400mm 19 'P' Clip, drain tube A075W6001F 1 20 Mounting Plate, case to body '98MY on A082P4481F 1 21 Pop Rivet, plate to case '98MY on A075W6087Z 2 22 Washer, 3/16 x 0.75", flat, pop rivet to case '98MY on A075W4009Z 2 23 Pop Rivet, plate to case '98MY on A075W6070Z 2 24 Washer, flat, 1/8 x 3/8", pop rivet to case '98MY on A075W4001Z 2 25 Pop Rivet, 'P' clip to body A075W6090Z 1 Not illustrated Option Function Code: 18.01, Page: 2 11 9 11 31 33 32 7 41 1 5 29 28 6 30 25 24 10 30 29 28 35 23 8 30 29 16 37 28 15 11 2 5 38 21 39 9 3 20 4 11 17 11 36 34 40 10 19 13 12 26 18 23 14 18.03 22 27 Updated 27th february 2013 Service Parts List Function Code 18.03 AC Components, Pipes, Hoses Dep Part Description 01 Remarks Option Part Number Qty Evaporator, LHD A082P4400F 1 01a Evaporator, RHD A082P4399F 1 02 Clamping Plate, evaporator to valve A082P4401F 1 03 Expansion Valve A082P6073F 1 04 Clamping Plate, hoses to valve A082P4402F 1 05 Condenser A082P6066F 2 06 Bracket, Condenser Mounting R.H A082P4395F 1 07 Bracket, Condenser Mounting L.H. A082P4394F 1 08 '0' Ring A082P6081F 1 09 '0' Ring A082P6078F 5 10 '0' Ring A082P6080F 2 11 '0' Ring A082P6079F 6 12 Hose Assembly, suction A082P4386F 1 13 Hose Assembly, discharge A082P4387F 1 14 'P' Clip, hose fixing A075H6018Z 1 15 Hose Assembly, discharge Flexi hose A082P4385F 1 16 Pipe & Hose Assembly, suction Flexi hose & metal pipes to pump A082P4384F R/B A082P4469F 1 17 '0' Rings, hose assembly A082P6076F 2 Function Code: 18.03, Page: 1 Updated 5th January 2015 Function Code 18.03 AC Components, Pipes, Hoses Dep Part Description 18 Remarks Option Part Number Qty Hose Assembly, receiver drier to expansion valve A082P4381F 1 19 Receiver Drier A082P4378F 1 20 Stud Plate, receiver drier clamp to body A082P4407F 1 21 Clamp, receiver drier mounting A082P4396F 1 22 Hose, condenser to reciever drier A082P4382F 1 23 Grommet, hoses thro' body B075P6021F 3 24 Centre Stay, condenser mounting A082U7727Z 1 25 Bracket, stay to condenser A082U7724Z 2 26 Grommet Plate A082P4403F 1 27 Grommet, pipes thro' plate X036M6289Z 2 28 Bolt, M6 x 16, hex. hd., stay & bracket fix. A075W1028Z 4 29 Washer, spring, M6 A075W4035Z 4 30 Washer, flat, M6 A075W4015Z 4 31 Pipe, compressor discharge to condenser B082P4379F 1 32 Pipe, condeser outlet to receiver drier A082P4383F 1 33 'P' Clip, A075W6230F 1 34 Screw, M6 x 16, cap hd., skt., plate to connector A075W7017F 1 35 Screw, M5 x 40, cap hd., skt., plates to connector A100W7081F 2 36 Washer, spring, M6 A075W4035Z 1 37 Trianary Switch, receiver drier A082P6075F 1 38 Screw, M6 x 30, hex. hd., clamp to reciever drier A075W1032Z 1 Function Code: 18.03, Page: 2 Updated 5th January 2015 Function Code 18.03 AC Components, Pipes, Hoses Dep Part Description 39 Remarks Option Part Number Qty Washer, flat, M6 x 15 x 1.5, clamp fixing A075W4015Z 3 40 Nyloc Nut, M6, clamp fixing A075W3009Z 3 41 Thermister A082M6408F 1 Function Code: 18.03, Page: 3 Updated 5th January 2015 2 2 7 2 5 30 6 2 5 8 2 32 29 2 4 31 4 5 28 14 34 2 10 9 33 3 2 2 2 13 1 20 5 16 12 2 22 17 2 11 4 21 2 2 2 15 27 23 2 11 26 2 18 25 18.05 24 19 Service Parts List Function Code 18.05 Heater, Pipes, Hoses Dep Part Description 1 Remarks Part Number Qty Heater Matrix B075P6055F 1 2 Hose Clip, heater hoses A079K6018F 25 3 Hose, valve to heater B079P4142F 1 4 Connector Pipe B075K0111Z 4 5 Elbow Hose A075P0189F 4 6 Water Valve, electric '98 MY on A082P4461F 1 06a Water Valve Prior to '98 MY A075P6060F 1 7 Clamping Bracket A082P4471F 1 8 Nyloc Nut M5 A075W3008F 1 9 Hose, return from matrix A079P4056F 1 10 Hose, feed to water valve, LHD Cut to fit A079P4056F 1 10a Hose, feed to water valve, RHD Cut to fit A079P4056F 1 11 Grommet, heater pipes thro' chassis B075P6021F 2 12 Hose, feed, to water valve A082K4295F 1 13 Diverter Valve, recirculation system A082K6072F 1 14 Grommet, hoses thro' body A079K6004F 4 15 Water Pipe, thro' chassis A082P4200F 2 16 Hose, return, chassis pipe to engine A082K4294F 1 Without recirculation system Option GT3 Function Code: 18.05, Page: 1 Updated 28th January 2011 Function Code 18.05 Heater, Pipes, Hoses Dep Part Description 17 Remarks Option Part Number Qty Hose, feed, recirculation pump, to chassis pipe A082K4282F 1 18 Bracket, re-circ. pump mounting B100K0040F 1 19 Recirculation Pump A082K4263F 1 20 Hose, feed , connector to recirculation pump A082K4283F 1 21 Cable Tie, hose retention A082W6286F 1 22 Cradle, cable tie A082W6293F 1 23 Hose, feed, 290mm, manifold pipe to connector B079P4056F 1 24 Manifold Pipe, heater feed A082P4414F 1 25 Swivel Pipe Clip, female A082W6615F 2 26 Swivel Pipe Clip, male A089W6288F 2 27 Hose, 80mm, manifold pipe to engine A079P4056F 2 28 Hose, feed, head to chassis pipe GT3 B079P4057F 1 29 Hose, return, chassis pipe to coolant pump GT3 A079K4028F 1 30 'P' Clip, hose securing GT3 A910E6743F 1 31 Screw. No, 10 x 0.75", pan. hd. pozi., 'P' clip fix. GT3 A075W5041Z 1 32 Spire Nut, No. 10,, 'P' clip fix. GT3 A082W6322F 1 33 'P' Clip, hose securing GT3 A910E6490F 2 34 Cable Tie, hose to chassis GT3 A075W6038Z 2 Make from B079P4057F Cut to fit Cut to fit Function Code: 18.05, Page: 2 Updated 28th January 2011 w' q I I n G -N Oe trt@ IJJ F Function Code 18.07a AC/Heater Interior Blower Motor Dep Part Description 1 Remarks Option Part Number Qty Interior Blower Motor Assembly A082M6619F 1 2 Foam Seal, blower motor to bulkhead A082U6065V 160mm 3 Setscrew, M6 x 30, motor to bulkhead A075W1032Z 2 4 Washer, spring, M6, motor to bulkhead A075W4035Z 2 5 Washer, flat, M6, motor to bulkhead A075W4015Z 2 6 Jacknut, M6, motor to bulkhead A075W3034Z 2 7 Washer, flat, M10, jacknut reinforcing A075W4025Z 2 Function Code: 18.07a, Page: 1 2 3 1 3 4 5 7 9 29 23 6 24 30 25 14 15 26 8 25 22 11 10 31 12 26 13 33 18 19 27 28 34 35 32 33 18.09 16 17 21 20 Service Parts List Function Code 18.09 Driver Operated Controls Dep Part Description 01 Remarks Option Part Number Qty Flap, screen/footwell, LHD A079P4175F 1 01a Flap, screen/footwell, RHD B079P4017F 1 02 Foam, screen/footwell flap B036B6197V 1 03 Clip, screen flap pivot shaft ends A075W6173F 2 04 Lever, screen flap operating A079P4101F 1 05 Grubscrew, lever to screen flap shaft A075W7023Z 1 06 Clip, operating rod to screen flap A075U6033F 1 07 Mounting Plate, control assy. A082P4300F 1 08 Nyloc Nut, 10 UNF , pivot stud to plate A075W3000Z 1 09 Trunnion, cable to cam B075W6121F 1 10 Nut, 10 UNF, pivot stud to plate A075W3013Z 1 11 Cam, vacuum valve operating B082P4281F 1 12 Spacer, lever to cam A075P0229F 1 13 Spring, cam return, LHD A079P4103F 1 13a Spring, cam return, RHD B075P0176F 1 14 Nyloc Nut, 10 UNF , cam setscrew A075W3000Z 1 15 Washer, cam setscrew A075W4011Z 3 16 Bellcrank lever, screen/footwell flap A082P4184K 1 Function Code: 18.09, Page: 1 Updated 6th February 2013 Function Code 18.09 Driver Operated Controls Dep Part Description 17 Remarks Option Part Number Qty Clip, bellcrank lever to screen flap rod A075U6033F 1 18 Bush, lever pivot A075P0162K 1 19 Clip, lever pivot A075M6173F 1 20 Rod, screen/footwell flap operating, LHD A082P4246F 1 20a Rod, screen/footwell flap operating, RHD B079P4017F 1 21 Stud, 10 UNF, cam/lever pivot A075P0225F 1 22 Setscrew, 10 UNF x 5/8", cam operating A075W1001Z 1 23 Clamp, cable to mounting plate A082P4244F 1 24 Control Cable, air distribution, (black) B082P4287F 1 25 Screw, Cable to nipple/trunnion B074K6002Z 2 26 Nipple/Trunnion, rotary control A074K6001Z 2 27 Rotary Control, air distribution B082P4196F 1 28 Spire Nut, graphic panel fixing A075W6014Z 2 29 Control Cable, temperature (green) B082P4295F 1 30 Rotary control, temperature B082P4196F 1 31 Graphics Panel, AC/heater D082P4302F 1 31a Graphics Panel, heater only D082P4303F 1 32 Screw, No 6, graphic panel fixing A075W5029Z 2 33 Knob, rotary controls / heat & distribution A082P4349F 2 34 Knob, fan speed / fridge switch A082P4350F 2 35 Spring Clip, Knob fixing A082W6493F 2 Function Code: 18.09, Page: 2 Updated 6th February 2013 Function Code 18.09 Driver Operated Controls Dep Part Description 36 37 Remarks Option Part Number Qty Switch, refridgeration control A082M6221F 1 Switch, interior fan speed control A082M6223F 2 Function Code: 18.09, Page: 3 Updated 6th February 2013 11 12 1 10 3 24 23 5 22 7 12 9 17 21 19 15 18 2 4 16 6 20 8 13 14 18.09a Service Parts List Function Code 18.09a AC/Heater Driver Operated Controls Dep Part Description 01 Remarks Option Part Number Qty Switch, temperature control A082M5076F 1 02 Knob, temperature control A082P4350F 1 02a Knob, temperature control, alloy, anodised A082P4493F 1 03 Switch, fan speed A082M6223F 1 04 Knob, fan speed A082P4350F 1 04a Knob, fan speed, alloy, anodised A082P4493F 1 05 Switch, distribution control A082M6223F 1 06 Knob, distribution control A082P4350F 1 06a Knob, distribution control, alloy, anodised A082P4493F 1 07 Switch, refigeration control A082M6221F 1 08 Knob, refrigeration control A082P4350F 1 08a Knob, refrigeration control, alloy, anodised A082P4493F 1 09 Graphics Panel, heater/AC controls A082P4443F 1 09a Backing Panel, clear, heater/AC controls A082P4445F 1 10 Flap, screen/footwell, RHD B079P4017F 1 10a Flap. screen/footwell, LHD B079P4015F 1 11 Foam, screen/footwell flap B036B6197V 1 12 Retaining Clip, flap pivot shaft A075W6173F 2 'Final Edition' Also '96 & '97 MY 'Final Edition' 'Final Edition' Also '96 & '97 MY 'Final Edition' Self adhesive Function Code: 18.09a, Page: 1 Updated 28th January 2011 Function Code 18.09a AC/Heater Driver Operated Controls Dep Part Description Remarks 13 Steppermotor, flap actuation 14 Bracket, steppermotor mounting 15 Option Part Number Qty Comes with LHD bracket A082P4462F 1 RHD only A082P4467F 1 Rod, flap actuation A082P4460F 1 16 Clip, rod to steppermotor lever A075U6033Z 1 17 Clip, rod to flap lever A082U6267F 1 18 Pop Rivet, bracket fix. A075W6090Z 4 19 Washer, flat A075W4001Z 4 20 Screw, pan hd. pozi., steppermotor fix. A082W5141F 2 21 Nyloc Nut A075W3049F 2 22 Lever, flap actuation A079P4100F 1 23 Grubscrew, lever to shaft A075W7023Z 1 24 Bulb, panel illumination A082M6077S 2 Function Code: 18.09a, Page: 2 Updated 28th January 2011 2 9 32 31 16 29 25 6 5 1 7 11 28 29 48 12 8 3 24 23 30 10 13 2 30 35 42 30 34 27 22 28 24 39 38 4 15 14 36 22 23 26 37 21 40 16 33 16 20 44 43 41 See 18.13 17 20 19 16 46 17 16 18 49 21 45 47 16 18.11 Updated 6th February 2013 Service Parts List Function Code 18.11 AC Vacuum Controls Dep Part Description 01 Remarks Option Part Number Qty Mode Flap, LHD C079P4014F 1 01a Mode Flap, RHD C079P4176F 1 02 Foam Seal, mode flap C079P4161K 2 03 Retaining Clip, mode flap pivots A075W6173F 2 04 Mounting Plate, actuator bracket B079P4093F 1 05 Pop Rivet, plate to case A075W6090Z 5 06 Washer, flat, plate to case A075W4001Z 5 07 Bracket, vacuum actuator mounting B075P0170F 1 08 Pop Rivet, bracket to plate A075W6071Z 4 09 Vacuum Actuator, mode flap B075P6059F 1 10 Rod, actuator to mode flap A075P0234F 1 11 Locking Tab, actuator to rod A079P4149K 1 12 Pop Rivet, locking tab to lever A075W6090Z 1 13 Clip, mode flap to lever A075U6033F 1 14 Lever, mode flap operating A079P4100F 1 15 Grub Screw, lever to flap rod A075W7023Z 1 16 Elbow Connector, unequal bore A075P6069F 7 17 Elbow Connector A075P6079F 2 Function Code: 18.11, Page: 1 Updated 6th February 2013 Function Code 18.11 AC Vacuum Controls Dep Part Description 18 Remarks Option Part Number Qty Solenoid Valve, actuator control, mode flap '98 MY on* A082M6666F 1 19 Screw, No.8 x 3/8", pan hd, pozi., S/T, solenoid fixing Non SIR cars,'98 MY on A075W5032Z 2 20 'T' Piece, vac. hose connecting B075P6081F 1 21 Vacuum Hose A075P6068V 6m 22 Clevis Pin, flap pivot A075P6027Z 2 23 Washer, clevis pin to bracket A075W4001Z 4 24 Spire Clip, clevis pin retention A075W6022Z 2 25 Flap Hinge, fresh air/re-circ. A082P4273J 1 26 Bracket, flap supporting, RH B082P4276F 1 27 Bracket, flap supporting, LH B082P4277F 1 28 Bush, flap support bracket A082P6058F 2 29 Pop Rivet, brackets fixing A075W6071Z 6 30 Washer, brackets fixing A075W4001Z 6 31 Pivot Bracket, fresh air/re-circ. flap A082P4275F 1 32 Foam Seal, flap to plenum B082P4265F 1 33 Foam Seal, flap to body C082P4270F 1 34 Pivot Bracket, actuator to flap A082P4275F 1 35 Clevis Pin, bracket to rod A075P6027Z 1 36 'R' Clip, 3/16", pin retaining A082W6348F 1 37 Vacuum Actuator, fresh air/re-circ flap B075P6059F 1 38 Pad, actuator insulating A082P4341F 1 Cut to fit Function Code: 18.11, Page: 2 Updated 6th February 2013 Function Code 18.11 AC Vacuum Controls Dep Part Description 39 Remarks Option Part Number Qty Spacer, actuator mounting, A082P4279F 1 40 Clamping Ring, actuator fixing C082P4280F 1 41 Grommet, clamping ring A082P6057F 3 42 Screw, M3 x 35, clamping ring to plrenum A082W5122F 3 43 Washer, flat, M3, clamping ring to plenum A075W4001F 6 44 Nyloc Nut, M3, clamping ring to plenum A079W3060F 3 45 Solenoid Valve, actuator control, fresh air/re-circ flap '98 MY on* A082M6666F 1 46 Screw, M4 x 20, pan hd., pozi., solenoid to bracket '98 MY on A075W5081F 1 47 Rawlnut, M4, rubber, solenoid & bracket fix. For bracket & modules see 17.03 '98 MY on B082W6350F 1 48 Flap, fresh air/recirc. B082P4268K 1 48a Closing Plate, ABS, fresh air flap Not illustrated A082P4274F 1 48b Foam Filler, beam to heater Not illustrated A082B4994C 1 49 Nyloc Nut, M4, solenoid to SIR bracket A075W3049F 2 SIR cars, '98 MY on *For vac. switches & hoses prior to '98 MY see Esprit '93 to '96 Parts List: M082T0325J Function Code: 18.11, Page: 3 Updated 6th February 2013 37 36 34 35 38 33 26 40 25 7 39 20 22 32 21 17 41 32 23 22 13 15 24 16 13 29 28 20 8 30 27 31 19 9 17 10 1 12 15 14 16 43 2 13 18 11 6 44 5 4 13 12 6 18 42 3 18.13 Service Parts List Function Code 18.13 Air Trunking, Ducts & Ventilators Dep Part Description 01 Remarks Option Part Number Qty Face Level Vent, LH A082P6085F 1 02 Face Level Vent, centre A082P6083F 1 03 Face Level Vent, RH A082P6084F 1 04 Duct, adaptor to centre face level vent A082P4424J 1 05 Adaptor, duct to casing, RHD A082P4439F 1 05a Adaptor, duct to casing, LHD A082P4434K 1 06 Screw, No.8 x 0.5", adaptor to casing A075W5034Z 4 07 Demist Duct, LH A082P4459K 1 08 Demist Duct, RH A082P4458K 1 09 Demist Vent, air directing B079P4039F 2 10 Screw, No.6 x 0.5", demist ducts to body A075W5015Z 4 11 Spirenut, No.6, demist ducts to body A075W6014Z 4 12 Hose, adaptor to demist duct A079P6007V 1m 13 Hose Clip, demist hose to adaptor A100E6082F 4 14 Adaptor, casing to demist hose A079P4119K 2 15 Pop Rivet, adaptors to casing A075W6090Z 18 16 Washer, flat, adaptors to casing A075W4001Z 30 17 Hose, adaptor to outer face level vents A079P4005V 0.8m Bonded to ducts Function Code: 18.13, Page: 1 Updated 2nd February 2015 Function Code 18.13 Air Trunking, Ducts & Ventilators Dep Part Description 18 Remarks Option Part Number Qty Screw, No.6 x 3/8", face level vent hose fix. A075W5011Z 4 19 Adaptor, casing to outer face level vent hose A079P4120K 2 20 Hose, adaptor to footwell A075P6066V 1m 21 Screw, No.8 x 0.75", duct to casing A075W5032Z 4 22 Hose Clip, footwel hose to adaptor A075M6145F 2 23 Duct/Adaptor, footwell outlets A079P4117K 1 24 'P' Clip, speaker cable A075W6223F 2 25 Mounting Panel, interior blower motor D082P4259K 1 26 Screw, No.8 x 0.5", panel to casing A075W5031Z 4 27 Angle Bracket, panel to body A082P4346F 1 28 Pop Rivet, bracket to panel A075W6090Z 2 29 Washer, flat, pop rivet to panel A075W4001Z 2 30 Screw, No.6 x 0.5", bracket to body A075W5020F 2 31 Spire Nut, No.6, bracket to body A075W6014Z 2 32 Adaptor, duct to footwell hose A075P0150F 2 33 Blanking Panel, bulkhead aperture, RHD A082P4272K 1 33a Blanking Panel, bulkhead aperture, LHD A082P4271K 1 34 Foam Seal, plenum cover to bulkhead A082U6067F 1.8m 35 Plenum Cover B082B4804K 1 36 Adaptor, plenum cover to drain hose A082P4283J 1 37 Screw, M5 x 20, flg. hd., plenum to bulkhead A082W5205F 7 Black finish Function Code: 18.13, Page: 2 Updated 2nd February 2015 Function Code 18.13 Air Trunking, Ducts & Ventilators Dep Part Description 38 Remarks Option Part Number Qty Rawlnut, M5, plenum to bulkhead A075W6074F 7 39 Tubing, plenum drain A075U6083V 22cm 40 Snapper Clip, tube to plenum cover A082W6315F 1 41 Grommet, drain tube thro' body A075P6096Z 1 42 Ventilator, rear luggage compartment A082P4354F 1 43 Plinth, ventilator mounting A082P4355F 1 44 Pop Rivet, plinth to body A076W6099F 8 Function Code: 18.13, Page: 3 Updated 2nd February 2015 10 4 9 8 5 2 3 11, 12 13 6 7 14 15 1 16 15 21 19.01 18, 19, 20 17 Service Parts List Function Code 19.01 Labels,Certificates, Literature etc. Dep Part Description Remarks Option Part Number Qty 01 Label, VIN (main) See LSL632 A082U7822K R/B F075U1186K 1 02 Label, engine number A082U7394K 1 03 Label, VIN B079U4666K 1 04 Label, 'E' mark E082U7786F 1 05 Label, headlamp levelling, B082U7039F 1 06 Label, spare wheel warning, 50 mph A100U0406F 1 07 Label, spare wheel warning, 80 kmh A100U0892F 1 08 Label, spare wheel, instructions for use A082U7636F 1 09 Label, 'running in', instructions A075B0958F 1 10 Label, exhaust system caution C075U1139F 1 11 Label, E.C.M. ID USA spec A082U7808K 1 11a Label, E.C.M. ID USA, 2002 MY A082U7977K 1 12 Label, E.C.M. ID UK, Euro, Australia A082U7879K 1 12a Label, E.C.M. ID Euro, 2002 MY A082U7973K 1 13 Label, recommended oil A082U7826K 1 14 Label, air filter/cover A082U7787F 2 15 Label, SIR A082U7350F 2 16 Label, battery dangers, poisons, acids etc A075M6143F 1 Fits to windscreen top, see LSL632 European Function Code: 19.01, Page: 1 Updated 4th September2017 Function Code 19.01 Labels,Certificates, Literature etc. Dep Part Description 17 Remarks Option Part Number Qty Label, CAUTION ! hot surface A082U7455F 1 18 Label, premium unleaded fuel only A082U7800F 1 19 Label, premium unleaded fuel only French language A082U4981F 1 20 Label, premium unleaded fuel only Swedish language A085U5095F 1 21 Label, roof panel warning A082U4976F 1 22 Label, chassis chart Not illustrated Inc Belgian 'ETA' Number B082U7813K 1 23 Label, compliance Not illustrated Canada A082U7859F 1 24 Label, layout, chassis/ VIN label base Not illustrated Canada A082U7400F 1 25 Label, layout, chassis/ VIN label base Not illustrated Canada / French language A082U7401F 1 26 Label, fuel filler cap Not illustrated USA, 2002 MY A082U6331F 1 27 Label, fuel Not illustrated Canada (Fits fuel filler flap) A100U0401F 2 28 Label, unleaded Not illustrated Canada (Fits under fuel cap) A082U4981F 2 29 Label, spare wheel Not illustrated Canada ( Fits spare wheel cover ) A085U5087F 1 30 Label, anti-freeze Not illustrated Canada ( Fits header tank ) A089U1811F 1 31 Label, fuel economy Not illustrated UK spec A082U7782K 1 32 Label, seat cover warning Not illustrated A089U4954K 2 33 Label, tune up Not illustrated J082U7784F 1 34 Label, 'Smartire', wheel rims Not illus. Also see 34.01 A082G7002H 4 35 Label Warning, dellorto fuel pipes Not illustrated B079U4802F 1 Function Code: 19.01, Page: 2 Updated 4th September2017 56, 57 43 53 54 55 51 58 52 59 50 64, 65 67 60, 61 Alarm widow sticker 66 Country Compliance 63 62 Smog Index 19.01a Updated 28th January 2011 Function Code 19.01a Labels,Certificates ,Literature etc. Dep Part Description 50 Label, VIN/chassis, Main 51 Label, VIN/chassis, Secondary 52 Label, spare wheel instructions for use 53 Remarks Option Part Number Qty USA C075U0730K 1 B079U4666K 1 A085U5087F 1 Label, warning - Air bag A082U7858F 1 54 Label, tyre loading A082U7789F 1 54a Label, tyre loading Australia A082U7790L 1 55 Label, vacuum routing diagram '98 model year on B082U7788F 1 56 Label, vehicle emission control diagram USA F082U7784F 1 56a Label, vehicle emission control diagram USA, 2002 MY G082U7784F 1 56b Label, vehicle emission control diagram USA, 2003 MY H082U7784F 1 57 Label, vehicle emission control diagram Sweden B082U7791F 1 58 Label, compliance A.D.R. 37 Australia A082U7259F 1 59 Label, coolant instructions French A089U1811F 1 60 Label, VIN Belgium TBA 1 61 Label, VIN Sweden TBA 1 62 Label, smog index USA. '98 MY A082U7893F 1 63 Label, air bag notice A082U7700F 1 64 Label, federal compliance USA E082U4958J 1 65 Label, federal compliance Canada A082U7859K 1 66 Label, catalyst 2000 USA D082U7785F 1 66a Label, catalyst 2001 USA E082U7785F 1 Fits to windscreen top French language Driver bag only Function Code: 19.01a, Page: 1 Updated 14th December 2011 Function Code 19.01a Labels,Certificates ,Literature etc. Dep Part Description 66b Remarks Option Part Number Qty Label, catalyst 2002 USA F082U7785F 1 66c Label, catalyst 2003 USA G082U7785F 1 66d Label, catalyst 2004 USA H082U7785F 1 67 Label, alarm window sticker A082M4993F 1 68 Label, warning child seat Not illustrated, on sun visor visible side A082U6315F 1 69 Label, warning child seat Not illustrated, on sun visor non visible side A082U6316F 1 70 Label, warning child seat removable Not illustrated A082U6317F 1 71 Label, child seat pictogram Not illustrated, fitted to door jamb A082U6318F 1 Function Code: 19.01a, Page: 2 Updated 14th December 2011 1 19.03 Function Code 19.03 Owner's Handbooks & Service Notes Manuals Dep Part Description 01 Remarks Option Part Number Qty Owners Handbook V8, Proir to ' 98 MY AC82T0324J 1 01a Owners Handbook V8, GT3, '98 MY AD82T0324J 1 01b Owners Handbook V8, V8-GT, Sport 350, '99MY AE82T0324J 1 02 Service Notes Not illustrated, from S4 intro. '93 MY on K082t0327J 1 03 Service Notes, 'EMM', engine management Not illustrated V8, '96 MY 0n L082T0327J 1 04 Service Notes, 'JG', brakes with ABS (Kelsey Hayes) Not illustrated V8, GT3 M082T0327J 1 05 Service Notes, 'WA & WC', SIR, driver & dual Not illustrated V8, GT3 J082T0327J 1 07 Service Parts List Not illustrated '96 MY on M082t0325J 1 08 Service Labour Times Not illustrated '96 MY on G082t0328J 1 Function Code: 19.03, Page: 1 1 6 5 3 7 2 4 5 6 30.01 Function Code 30.01 Chassis, Subframe Dep Part Description 01 Remarks Option Part Number Qty Chassis Frame, RHD V8, prior to '98 MY A082A4386F 1 01a Chassis Frame, LHD V8, prior to '98 MY A082A4385F 1 01b Chassis Frame, RHD For revised gearchange mech. V8, '98 MY on; V8GT B082A4386F 1 01c Chassis Frame, LHD For revised gearchange mech. V8, '98 MY on; V8GT B082A4385F 1 01d Chassis Frame, RHD Sport 350 A082A4406F 1 01e Chassis Frame, LHD Sport 350 A082A4405F 1 01f Chassis Frame, RHD GT3 prior to VIN: W2272 B082A4368F 1 01g Chassis Frame, LHD GT3 prior to VIN: W2272 B082A4369F 1 01h Chassis Frame, RHD For revised gearchange mech. GT3 from VIN: W2272 C082A4368F 1 01i Chassis Frame, LHD For revised gearchange mech. GT3 from VIN: W2272 C082A4369F 1 02 Bracing strut, LH A082A4315F 1 03 Bracing strut, RH A082A4316F 1 04 Studplate to bracing strut A082M4311F 2 05 Washer M10 x 24, brace securing A075W4023F 8 06 Nyloc nut M10, brace securing A075W3011Z 8 07 Setscrew M10 x 25, brace securing A075W1048Z 8 Function Code: 30.01, Page: 1 66 65 23 20 5 28 26 67 58 57 56 61 17 34 43 44 45 55 16 54 21 19 29 28 24 26 28 31 27 48 52 53 64 40 39 68 37 33 41 50 8 25 28 30 22 51 37 38 54 49 47 9 10 11 14 62 60 59 See 33.01 10 Updated 28th January 2011 18 2 1 6a 3 70 5 6 7 13 71 69 46 31.01 35 36 12 5 15 63 5 72 32 Service Parts List Function Code 31.01 Front Suspension, Incl. Hubs Dep Part Description Remarks Option Part Number Qty 01 Lower Wishbone, LH With parallel front bush GT3, prior VIN: W 2252, V8, prior VIN: W 5517 B082C4221F 1 01a Lower Wishbone, LH With conical front bush GT3, from VIN: W 2252, V8 from VIN: W 5517 A082C4251F 1 01b Lower Wishbone, RH With parallel front bush GT3, prior VIN: W 2252, V8, prior VIN: W 5517 B082C4220F 1 01c Lower Wishbone, RH With conical front bush GT3, from VIN: W 2252, V8, from VIN: W 5517 A082C4252F 1 02 Pivot Bush, lower wishbone rear A075C6000Z 2 02a Pivot Bush, lower wishbone rear LOTAC05454 2 03 Pivot Bolt, ½" UNF x 5 3/4" A082A6048F 2 04 Washer, flat, A075W4007Z 4 05 Nyloc Nut, ½" UNF A075W3005Z 10 06 Pivot Bush, lower wishbone front Parallel GT3, prior VIN: W 2252, V8, prior VIN: W 5517 A082D4084F 2 06a Pivot Bush, lower wishbone front Conical GT3, from VIN: W 2252, V8, from VIN: W 5517 A082C4250F 4 06b Pivot Bush, lower wishbone front Polybush conical Aftersales option LOTAC05458 4 06c Pivot Bush, lower wishbone front (pair) Polybush parallel Aftersales option LOTAC05459 2 07 Pivot Bolt, ½" UNF x 2 3/4" A075W2097F 2 08 Pole Wheel, ABS sensor A082J4192F 2 Polybush Aftersales option Function Code: 31.01, Page: 1 Updated 5th January 2015 Function Code 31.01 Front Suspension, Incl. Hubs Dep Part Description 09 Bush, anti-roll bar 09a Bush, anti-roll bar 10 Remarks Part Number Qty A082C6040F 2 LOTAC05455 2 Circlip, internal A082C6039F 4 11 Bolt, ½" UNF x 3 ½", lower damper fix. A079W2088F 2 12 Spacer, anti - roll bar clamp A082C4093F 2 13 Bush, anti-roll bar to chassis A082C4232F 2 13a Bush, anti-roll bar to chassis LOTAC05456 2 14 Blanking Plug A089U6089F 2 15 Ball Joint, lower A089C6089F 2 16 Nyloc Nut, M14 A075W3069Z 2 17 Road Spring A082C4247F 2 17a Road Spring Sport 350 A082C4256F 2 17b Road Spring 'Final Edition' A082C4257F 2 17c Road Spring, Eibach (pair) For Bilstein dampers V8 aftersales option LOTAC05399 1 17d Road Spring, Eibach (pair) For Bilstein dampers GT3 aftersales option LOTAC05413 1 17e Road Spring, Eibach (pair) For Bilstein dampers Sport 350 aftersales option LOTAC05415 1 17f Road Spring, Eibach (pair) For Bilstein dampers Sport 300 aftersales option LOTAC05414 1 18 Damper A082C4244F 2 18a Damper Sport 350 A082C4255F 2 18b Damper, Bilstein 'Final Edition' A082C4258F 2 18c Bump Stop, front damper, 'Final Edition' 'Final Edition' A082C6043S 1 Polybush Polybush See Service Bulletin 2004/17 Option Aftersales option Aftersales option Function Code: 31.01, Page: 2 Updated 5th January 2015 Function Code 31.01 Front Suspension, Incl. Hubs Dep Part Description Remarks Option 18d Damper, Bilstein (pair) V8, Sport 350 aftersales option LOTAC05397 1 18e Damper, Bilstein (pair) GT3, Sport 300 aftersales option LOTAC05404 1 19 Insulator, front spring top A082C4069F 2 20 Damper Mounting Kit B082C6036F 2 21 Abutment Plate, spring/damper to chassis B082C4075F 2 22 Washer, flat, M8 A075W4020Z 8 23 Nut, M8, plate to chassis A075W3010Z 8 24 Wishbone, leg upper, front A082C4216F 2 25 Wishbone, leg upper, rear A082C4217F 2 26 Pivot Bush, upper wishbone X036C6004F 4 26a Pivot Bush, upper wishbone LOTAC05453 4 27 Pivot Stud, ½" UNF x 282mm A082C4223F 2 28 Buffer Washer, upper wishbone bush A075C0149D 8 29 Shim Washer, 6mm thick castor adjustment A082C4093F 2 30 Shim Washer, 3mm thick castor adjustment A082C4092F 2 31 Locknut, ½" UNF A075W3017Z 2 32 Nyloc Nut, M12 A075W3012Z 4 33 Ball Joint, upper A036C6007Z 2 34 Nut, torqloc, 7/16" UNF A075W3004Z 2 35 Bolt, M8 x 122, hex., hd, inboard, upper ball joint fix. A075W2050Z 2 A082C6036F R/B Polybush Aftersales option Part Number Qty Function Code: 31.01, Page: 3 Updated 5th January 2015 Function Code 31.01 Front Suspension, Incl. Hubs Dep Part Description 36 Remarks Option Part Number Qty Bolt, M8 x 85, hex. hd., outboard, upper ball joint fix. A082W2121F 2 37 Camber Adjustment Plate, 10.5mm A100C0109F 4 37a Camber Adjustment Plate, 12.5mm A100C0110F 4 37b Camber Adjustment Plate, 14.0mm A100C0111F 4 37c Camber Adjustment Plate, 11.5mm A100C0125F 4 38 Spacer, A082C4213F 2 39 Shimplate, castor adjustment, 1.5mm Maximum 8 per side B082C4090F 16 40 Shimplate, castor adjustment, 3.0mm Maximum 4 per side B082C4089F 8 41 Hub Carrier, RH A082C4134F 1 41a Hub Carrier, LH A082C4135F 1 43 Setscrew, hex. hd. A075W1039Z 2 44 Washer, flat, M12 B075W4021Z 2 45 Setscrew, M12 x 35, hex. hd. A075W1059Z 2 46 Anti-Roll Bar, front, 16mm D082C4222F 1 46a Anti-Roll Bar, front, 17mm A082C4254F 1 47 Bolt, M12 x 45, hex. hd. A075W1061Z 2 48 Washer, spring, M12 A075W4069F 4 49 Steering Arm. RH A082C4212F 1 49a Steering Arm. LH A082C4211F 1 50 Multi Fixing Plate, RH A082J4378F 1 50a Multi fixing plate, LH A082J4379F 1 Sport 350 Function Code: 31.01, Page: 4 Updated 5th January 2015 Function Code 31.01 Front Suspension, Incl. Hubs Dep Part Description 51 Remarks Option Part Number Qty Setscrew, M6 x 16, hex. hd. A075W1028Z 1 52 Washer, flat A075W4013F 1 53 Shimplate, 0.75mm B082C4200F As req. 53a Shimplate, 1.0mm B082C4202F As req. 54 Shield, brake disc, RH A082C4190F 1 54a Shield, brake disc, LH A082C4189F 1 55 Dust Seal A089C8003F 1 56 Bearing, inner A089C8004F 1 57 Hub, front A082C4239F 2 58 Bearing, outer A089C8005F 1 59 Washer, claw, bearing retaining A089C8006F 2 60 Nut, bearing retaining A089C8007F 2 61 Locking Cap, hub nut A082C8009F 2 62 Split Pin, hub nut retaining A075W6222F 2 63 Grease Cap, front hub A089C8008F 2 64 Screw, brake disc retention A082J4381F 2 65 Grommet A082B6057F 2 66 Cover, wishbone stud access A079U4352K 2 67 Nyloc Nut, M8 A075W3010Z 4 68 Washer, flat A079W4019F 4 69 Clamp, anti-roll bar to chassis A082C4047F 2 Also see 33.01 Function Code: 31.01, Page: 5 Updated 5th January 2015 Function Code 31.01 Front Suspension, Incl. Hubs Dep Part Description 70 71 Remarks Option Part Number Qty Setscrew, M12 x 35, hex. hd., anti-roll bar fixing A079W1059F 2 Setscrew, M12 x 50, hex. hd., anti-roll bar fixing A100W2116F 2 Function Code: 31.01, Page: 6 Updated 5th January 2015 41 37 40 46 38 39 47 42 43 44 45 48 23 25 32 31 36 24 27 28 21 16 33 22 9 26 30 29 47 35 13 25 23 14 12 20 15 34 9 1 4 11 8 2 10 5 3 19 18 50 See 33.01 16 17 31.03 Updated 6th February 2013 7 6 Service Parts List Function Code 31.03 Rear Suspension, Incl. Hubs Dep Part Description 01 Remarks Option Part Number Qty Hub Carrier, RH C082D4142K 1 01a Hub Carrier, LH C082D4141K 1 02 Double Race Bearing, rear hub A082D6020F 2 03 Hub, rear B082D6019K 2 04 Bolt, cap head, bearing to hub carrier A082D4106F 12 05 Screw, disc retention A082J6037F 4 06 Nut, hub/driveshaft retention A082D6026F 2 07 Washer, flat A082D6025F 2 08 Lower link, less bushes A082D4083F 2 09 Bush, upper & lower links A082D4084F 8 09a Bush Kit, upper & lower links LOTAC05448 1 10 Snubber Washer. lower link mounting A079W4083F 4 11 Bolt, ½" UNF x 2½", hex. hd., lower link to chassis A079W2097F 2 12 Nyloc Nut, ½" UNF A075W3005Z 8 13 Stud, ½" UNF x 8.75", lower link to hub carrier B079D4024F 2 14 Split Spacer, hub carrier front lug B082D4079F 2 15 Locknut, ½" UNF, lower link stud A075W3017Z 2 16 Nyloc Nut, 0.5" UNF A075W3005Z 6 B082D6019F R/B Also see 33.01 Polybush (8 bush set) Aftersales option Function Code: 31.03, Page: 1 Updated 3rd February 2014 Function Code 31.03 Rear Suspension, Incl. Hubs Dep Part Description Remarks Option Part Number Qty 17 Spacer Washer, damper lower fixing 'Final Edition', 2 off A075W4028Z 4 17a Spacer Washer, hardened, damper lower fixing, rear 'Final Edition' A074D6003Z 2 18 Washer, flat A075W4008Z 2 19 Damper A082D4174F 2 19a Damper Sport 350 A082D4179F 2 19b Damper, Bilstein Adjustable spring platform 'Final Edition' A082D4186F 2 19c Bump Stop, rear damper, 'Final Edition' See Service Bulletin 2004/17 'Final Edition' A082D6040S 2 19d Damper Bilstein (pair) If retaining old springs order LOTAC05449 Lower Spring Seat x2 V8, Sport 350 LOTAC05398 1 19e Damper Bilstein (pair) If retaining old springs order LOTAC05449 Lower Spring Seat x2 GT3, Sport 300 LOTAC05405 1 20 Road Spring A082D4173F 2 20a Road Spring Sport 350 A082D4180F 2 20b Road Spring 'Final Edition' A082D4185F 2 20c Road Spring, Eibach (pair) For Bilstein dampers V8 aftersales option LOTAC05400 1 20d Road Spring, Eibach (pair) For Bilstein dampers GT3 aftersales option LOTAC05418 1 20e Road Spring, Eibach (pair) For Bilstein dampers Sport 350 aftersales option LOTAC05420 1 20f Road Spring, Eibach (pair) For Bilstein dampers Sport 300 aftersales option LOTAC05419 1 21 Insulator, 12mm alloy, road spring to chassis A082D4122F 2 22 Bolt, ½" UNF x 4½", hex. hd., top link to chassis A079W2023F 2 Bilstein dampers Function Code: 31.03, Page: 2 Updated 3rd February 2014 Function Code 31.03 Rear Suspension, Incl. Hubs Dep Part Description 23 Remarks Option Part Number Qty Snubber Washer, top link to inboard bush A079W4083F 4 24 Spacer, top link to chassis A082D4099F 2 24a Clip, riveted to spacer A918W6557F 2 25 Nyloc Nut, 7/16" UNF A075W3004Z 2 26 Adjustable Link, LH thread A082D4165F 2 27 Link Adjuster A082D6038F 2 28 Adjustable Link, RH thread A082D4164F 2 29 Locknut, M16 x 1.5, RH thread A082W3122F 2 30 Locknut, M16 x 1.5, LH thread A082W3123F 2 31 Bolt, ½" UNF x 5½", top link to hub carrier A079W2091F 2 32 Bolt, M10 x 130, hex. hd. radius arm to hub carrier A075W2065F 4 33 Washer, hardened, top link to hub carrier A074D6003Z 2 34 Nyloc Nut, M10 A075W3011Z 4 35 Washer, flat, M10 x 20 A075W4024Z 4 36 Radius Arm, RH C082D4110F R/B D082D4110F 1 36a Radius Arm, LH C082D4111F R/B D082D4111F 1 37 Bolt, 7/16" UNF x 4½", hex. hd., radius arm to chassis 'C' level radius arm A075W2087F 2 37a Bolt, M12 x 120, radius arm to chassis 'D' level radius arm B082W2187F 2 38 Mounting Plate A082U7760F 2 39 Shim Plate, thick, 1.6mm A082D4171F 2 40 Shim Plate, thin, 0.9mm A082D4170F 2 Function Code: 31.03, Page: 3 Updated 3rd February 2014 Function Code 31.03 Rear Suspension, Incl. Hubs Dep Part Description 41 Remarks Option Part Number Qty Snubber Washer, 7/16" x 1½" 'C' level radius arm A075W4006Z 4 41a Snubber Washer, M12 x 50 x 3.0 'D' level radius arm A082W4179F 4 42 Mounting Rubber, radius arm to chassis P525.3103.600AF 2 43 Reinforcing Plate C079D4013F 2 44 Washer, spring, M8 A075W4023F 4 45 Bolt, M8 x 40, hex. hd. A075W2039D 4 46 Washer, 7/16", toe-in adjustment 'C' level radius arm A075W4005Z As req 46a Washer, M12 x 23.5 x 2.3, toe-in adjustment 'D' level radius arm A075W4028Z As req. 47 Nyloc Nut, 7/16" UNF, radius arm to chassis 'C' level radius arm A075W3004Z 2 47a Nyloc Nut, M12 'D' level radius arm A075W3012Z 2 48 Damper Mounting Kit B082C6036F 2 49 Blanking Plug, 21mm A082D6039F 2 50 Deflector, rear hub A082D4184F 2 Function Code: 31.03, Page: 4 Updated 3rd February 2014 20 39 41 21 22 40 20 38 23 27 26 24 25 27 26 31 28 43 45 42 12 27 29 16 30 13 37 2 18 3 44 32 26 34 4 9 17 5 8 10 6 4 26 36 5 3 34 11 15 1 14 33 26 7 18 34 10 35 11 19 32.03 19 Function Code 32.03 Power Steering unit, Reservoir, Plumbing Dep Part Description 01 Remarks Option Part Number Qty Power Assisted Rack & Pinion Assembly, RHD All models A082H6044F 1 01b Power Assisted Rack & Pinion Assembly, LHD All models A082H6043F 1 02 Intermediate column & universal joint, RHD All models B082H4048F 1 02a Intermediate column & universal joint, LHD All models B082H4049F 1 03 Pinch bolt, M8 x 40 , universal joint fixing All models A075W2039D 2 04 Washer, flat, M8 All models A075W4020Z 2 05 Nyloc Nut, M8 All models A907E6284F 2 06 Pipe, low pressure, rack to chassis pipe, RHD All models B082H4062F 1 07 Pipe, high pressure, chassis pipe to rack, LHD All models A082H4061F 1 08 Clip, low pressure pipe to chassis front section All models A910E6592F 1 09 Universal Joint, intermediate shaft All models B082H6042H 1 10 Pipe, to reservoir hose All models A082H4057F 1 11 Pipe, high pressure, pump to chassis underside All models A082H4056F 1 12 Hose, low pressure, rack to chassis pipe, LHD All models A082H4060F 1 13 Hose, high pressure. chassis pipe to rack, LHD All models A082H4059F 1 14 Bolt, M12 x 85 mm, rack assembly to chassis All models A082W2119F 2 15 Washer, M12 flat All models A075W4071F 4 16 Intermediate shaft, RHD All models A082H4050H 1 16a Intermediate shaft, LHD All models A082H4051H 1 17 Nyloc Nut, M12 All models A075W3012Z 2 18 Track Rod End/Ball Joint All models A082H6063S 2 Function Code: 32.03, Page: 1 Function Code 32.03 Power Steering unit, Reservoir, Plumbing Dep Part Description 19 Remarks Option Part Number Qty Nyloc Nut, M12 , track rod end to steering arm All models A082H4036F 2 20 Reservoir, PAS fluid All models A082H6045F 1 21 Bracket, PAS reservoir mounting GT3 A082H4063F 1 22 Screw, M6 x 40, bracket fixing GT3 A082W7104F 2 23 Washer, M6 x 12, bracket fixing GT3 B100W4127F 2 24 Cage nut, M6, bracket fixing GT3 A100W6362F 2 25 Screw, No 6 x ½", reservoir to bracket GT3 A075W5014Z 2 26 Hose clip, PAS hose fixing All models A079M6132F 3 27 Hose Clip, hose fixing, reservoir to chassis pipe All models A079M6132F 2 28 Hose, low pressure, chassis pipe to reservoir GT3 A082H4058F 1 29 Hose, low pressure, reservoir to pump GT3 B082H4073F 1 30 Tie wrap, low pressure pipes retention GT3 A075W6038Z 1 31 Swivel clip GT3 A082W6331F 1 31a Swivel clip GT3 A082W6338F 1 32 Grommet, PAS hose thro' sidewall GT3 A082H6061F 1 33 Hose, high pressure, pump to chassis pipe GT3 A082H4055F 1 34 'P' clip, chassis pipe to chassis fixing All models A075Q6013Z 3 35 Screw, M5 x 20, pan hd. pozi. 'P' clip fixing All models A075W5084F 3 36 Rawlnut, M5 All models A075W6074F 3 37 Hose, high pressure, pump to chassis pipe V8 A082H4072F 1 38 Setscrew, PAS bracket fixing to bulkhead V8 A100B6148F 3 Function Code: 32.03, Page: 2 Function Code 32.03 Power Steering unit, Reservoir, Plumbing Dep Part Description 39 Remarks Option Part Number Qty Bracket, PAS reservoir mounting V8 A082M4074F 1 40 Screw, No.6 x 1/2" flg. hd. pozi. S/S, blk. V8 A075W5012F 2 41 Washer, flat, 3/16 x 1/2", blk. V8 A075W4063Z 3 42 Hose, low pressure, reservoir to chassis pipe V8 A082H4071F 1 43 Hose, high pressure, PAS reservoir to pump V8 A082H4073F 1 44 Heatshield, PAS pipes V8 A082H4076F As req 45 Grommet, PAS hose, thro' sidewall V8 A082H6046F 1 46 Fluid, PAS All models C100E6088V 2 Ltr Not illustrated Function Code: 32.03, Page: 3 36 10 14 11 12 13 8 See17.06b 7 9 5 35 6 4 2 3 32 31 17 18 33 16 15 34 30 29 28 27 26 1 25 20 24 21 23 22 19 32.05 Service Parts List Function Code 32.05 Upper Column, Steering Wheel Dep Part Description 01 Steering Wheel Assembly, Momo type 01a Steering Wheel Assembly, Momo Shuttle 01b Remarks Option Part Number Qty Non SIR V8, Sport 350, GT3 A082H4080F 1 Exposed alloy spokes Non SIR Sport 350, A082H6067S 1 Steering Wheel & Fitting Kit, Momo Shuttle Incl. wheel, tapered spacer, eccentric spacer Non SIR Sport 350 A082H4088J 1 01c Tapered Adaptor, Momo Shuttle Part of kit item 1b Non SIR Sport 350 A082H4082S 1 01d Eccentric Spacer, Momo Shuttle Part of kit item 1b Non SIR Sport 350 A082H6068S 02 Nyloc Nut, M12 x 1.25 mm steering wheel to column Common A082H4036F 1 03 Washer, ½" x 11/4" steering wheel to column Common A075W4008Z 1 04 Splined Hub, steering wheel 05 Circlip, cushion retaining A082H6036F 1 06 Cushion, rubber A082H6035F 1 07 Circlip, bearing retention A082W6308F 1 08 Bearing, upper column support A082H6037F 1 09 Column support/bearing carrier A082H4087F 1 10 Bolt, N6, shear head C082H4045F 2 11 Horn Push C100H0029F 1 12 Spring, horn pin A100H6050F 1 13 Horn Pin A100H6013F 1 Only available as part of wheel assy, see item 1 1 Function Code: 32.05, Page: 1 Updated 28th January 2011 Function Code 32.05 Upper Column, Steering Wheel Dep Part Description 14 Steering Wheel, SIR 15 Remarks Option Part Number Qty V8, Driver SIR C082H4033F 1 Ignition Switch, A082M6460H 1 16 Grub Screw, skt. hd, ignition switch fix. A082H6041H 1 17 Housing, steering column lock A082H6038H 1 18 Steering Lock Barrel & Keys A082H6039H 1 19 Steering Column A082H6034F 1 20 Setscrew, M6 x 18, column to lock housing A075W1029Z 3 21 Washer, spring M6, column to lock housing A075W4035Z 3 22 Nyloc Nut, M8, column to scuttle beam A075W3010Z 2 23 Washer, flat, M8 x 25 x 1.4, column to scuttle beam A075W4021Z 2 24 Bolt, M10 x 32 x 1.25, universal joint fix. C082H4044F 1 25 Washer, spring M10, universal joint fix. A079W4070F 1 26 Setscrew, M8 x 20, column to pedal box A075W1038Z 1 27 Washer, int. shakeproof, M8, column to pedal box A075W4048Z 1 28 Washer, flat, M8 x 25 x 1.4, column to pedal box A075W4021Z 1 29 Nyloc Nut, M5, column to spacer A075W3008Z 2 30 Washer, flat, M5 x 10 x 1.0, column to spacer A075W4011Z 2 31 Spacer Assembly, column to pedal box A082H4066F 1 32 Infill Panel, column to bulkhead RHD A082B5048K 1 32a Infill Panel, column to bulkhead LHD A082B5047K 1 33 Foam Seal, 10 x 6mm, self adhesive A100B0431V As req. For vehicle lock set, see 10.17 Function Code: 32.05, Page: 2 Updated 28th January 2011 Function Code 32.05 Upper Column, Steering Wheel Dep Part Description 34 Remarks Option Part Number Qty Seal, column to bulkhead A082H6046F 1 35 Starlock Fastener, panel to bulkhead A082W6507F 4 36 Self Cancelling Bush B082M4848F 1 Common Function Code: 32.05, Page: 3 Updated 28th January 2011 19 3 15 4 2 21 18 17 16 5 14 13 22 6 12 7 11 10 20 1 9 33.01 8 Service Parts List Function Code 33.01 Brake Discs, Calipers, & Parking Brake Assembly Dep Part Description Remarks 01 Brake Caliper, Brembo, front, RH 01a Part Number Qty Includes brake pads A082J4382F 1 Brake Caliper, Brembo, front, LH Includes brake pads A082J4383F 1 01b Brake Caliper Assembly, AP Racing, front, RH, blue Includes mounting brackets Sport 350 A082J6192S 1 01c Brake Caliper Assembly, AP Racing, front, LH, blue Includes mounting brackets Sport 350 A082J6193S 1 01d Brake Caliper Assembly, AP Racing, front, RH, black Includes mounting brackets V8* see below A082J4490F 1 01e Brake Caliper Assembly, AP Racing, front, LH, black Includes mounting brackets V8* see below A082J4491F 1 02 Brake Disc, Brembo, front A082J4380F R/B B082J4380S 2 02a Front Brake Disc Kit, 320mm Includes 2 disc assemblies Sport 350, plus *see below A082J6189F 1 02b Brake Disc, grooved/dimpled, front For early V8 (292mm) Motorsport option LOTAC05363 2 03 Brake Pad Set, Brembo, front V8, GT3, Brembo A082J6156S 1 03a Brake Pad Set, AP Racing, front Includes anti-noise shim overlays Sport 350, plus *see below A082J6200H 1 03b Brake Pad Set, AP Racing, front Includes anti-noise shim overlays Sport 350, track A082J6201S 1 03c Brake Pad Set, 'Red Stuff', front Use with item 2b LOTAC05366 1 04 Bleed Nipple Kit, front & rear calipers Includes 2 nipples & 2 dust covers A082J6161S 2 05 Bolt, M12 x 65, brkt. to front caliper. A100W7083F 4 05a Bolt, M10, cap hd., brkt. to front caliper A082J6188S 1 06 Washer, brkt. to front caliper A082J4386F 4 07 Adaptor Bracket, front caliper mounting A082J4376K 2 Included in AP Racing kits Option Motorsport option Sport 350, plus *see below Function Code: 33.01, Page: 1 Updated 1st May 2018 Function Code 33.01 Brake Discs, Calipers, & Parking Brake Assembly Dep Part Description 08 Bolt, M12 x 35, cap hd., brkt. to front hub carrier 08a Bolt, M12, cap hd., brkt. to hub front carrier 09 Remarks Part Number Qty A075W1059Z 4 A082J6195H 4 Washer, spring, brkt. to front hub carrier A075W4069F 4 10 Screw, M10, brake disc retention A082J4381F 2 11 Adaptor Plate, rear caliper to hub carrier, LH A082J4375F 1 11a Adaptor Plate, rear caliper to hub carrier, RH A082J4374F 1 11b Adaptor Plate, rear caliper to hub carrier, LH Used with 320mm rear discs Sport 350, plus *see below B082J4469F 1 11c Adaptor Plate, rear caliper to hub carrier, RH Used with 320mm rear discs Sport 350, plus *see below B082J4468F 1 12 Setscrew, M10 x 80, hex. hd., rear caliper to plate A082W1113F 2 13 Setscrew, M12 x 32, hex. hd., plate to rear hub carrier A089J8017F 4 14 Washer, plate to rear hub carrier A075W4028Z 4 15 Brake Disc, Brembo, rear A082D4160F 2 15a Rear Brake Disc Kit, 320mm A082J6190F 1 16 Screw, brake disc retention A082C6037F 4 17 Brake Caliper, rear, RH Includes brake pads B117J0080F 1 17a Brake Caliper, rear, RH Does not include brake pads B116J0082S 1 17b Brake Caliper, rear, LH Includes brake pads B117J0079F 1 17c Brake Caliper, rear, LH Does not include brake pads A082J6151F & 0149F R/B B116J0081S 1 18 Brake Pad Set, rear Brembo system cars V8, GT3, Brembo A082J6157S 1 18a Brake Pad Set, rear, lead free A117J0085S 1 19 Sliding Pin Bush Kit, rear calipers A082J6162S 2 Included in AP Racing kits Includes 2 disc assemblies Includes sleeves, boots & seals Option Sport 350, plus *see below Sport 350, plus *see below A082J6150F & 0148F R/B Function Code: 33.01, Page: 2 Function Code 33.01 Brake Discs, Calipers, & Parking Brake Assembly Dep Part Description 20 Setscrew, M8 x 60, cap hd., caliper to plate 21 Rear Caliper, park brake, lever kit, RH 21a Remarks Option Part Number Qty A082W1114F 2 Includes lever screw, washer & boot A082J6160S 1 Rear Caliper, park brake, lever kit, LH Includes lever screw, washer & boot A082J5159S 1 22 Washer, flat, M10 x 20 x 3, top bolt rear caliper to plate Used with 320mm discs Sport 350, plus *see below A111W4180F 2 23 AP Racing Brake Upgrade Kit Comprising items 24/25/26, plus hoses (see 33.03) See S/N section JG A082J4489S 1 24 AP Racing Front Brake Disc Kit Comprising items 02a/02b/ See S/N section JG A082J6189F 1 25 AP Racing Front Caliper Kit Comprising items 01b/01c/05a/ 8a/27/28, pus hoses (see 33.03) See S/N section JG A082J6191F 1 26 AP Racing Rear Brake Disc Kit Comprising items 15a/15b/ See S/N section JG A082J6190F 1 27 Anti-Rattle Clip, front caliper Not illustrated, included in AP Racing kits A082J6194H 2 28 Anti-Noise Shim Overlays, front pads Not illustrated, included in AP Racing kits A082J6203H 4 * USA 2000 MY on: VIN Y 5869, ROW from VIN: 1 0184 Function Code: 33.01, Page: 3 15 9 8 1 11 10 18 7 13 2 16 4 24 25 16 44 17 12 8 29 18 21 16 19 47 28 20 30 31 18 27 5 34 45 46 48 26 34 19 16 42 40 39 33 39 43 40 37 38 32 33 37 38 35 41 6 35 3 33 32 49 50 33.03 Updated 6th February 2013 51 36 38 40 41 Service Parts List Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Dep Part Description Remarks Option Part Number Qty 01 Servo/Master Cylinder Assembly Allied Signal, Master cylinder, 132418B repair kit, 701234B Prior to '98 MY A082J4409F 1 02 Servo/Master Cylinder Assembly ''98 MY on A082J4467F 1 02a Gauze Filter, brake fluid reservoir A082J6174F 1 03 ABS Control Unit, Kelsey Hayes 415 Prior to '98 MY A082J4399F 1 04 ABS Control Unit, Kelsey Hayes EBC 430 '98 MY on A082J4457F 1 05 Bracket, ABS control unit 415 mounting, LHD Prior to '98 MY A082J4413F 1 05a Bracket, ABS control unit 415 mounting, RHD Prior to '98 MY A082J4396F 1 06 Bracket, ABS control unit EBC 430 mounting, LHD '98 MY on A082J4455F 1 06a Bracket, ABS control unit EBC 430 mounting, RHD '98 MY on A082J4456F 1 07 Mounting Bracket, servo to pedal box A082J4416F 1 08 Nyloc Nut, M8, servo to bracket/ bracket to pedal box A075W3010Z 6 09 Spacer, bracket top mounting A082J6170F 1 10 Washer, M8 x 16.6 x 1.4 A075W4020Z 2 11 Spacer, servo bracket to pedal box A079J4004F 2 12 Washer, lower bolt fixing A075W3019F 1 13 Push Rod, brake pedal to master cylinder A082J4408F 1 14 Lock Nut, push rod to master cylinder A075W3024Z 1 15 Gasket, cylinder mounting A082J4255F 1 Not illustrated Includes grommets & fixing pins Function Code: 33.03, Page: 1 Updated 6th February 2013 Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Dep Part Description 16 Remarks Option Part Number Qty Clip, vacuum hose A079M6132F 6 17 Non Return Valve A082J4401F 1 18 Vacuum Hose, 9.5mm bore, black A082J6124V As req 19 Grommet. vacuum bundy pipe thr'o chassis X036L6004Z 2 20 Grommet, servo vacuum pipe X036B6167Z 1 21 Bundy Pipe, servo vacuum, thro' chassis A082J4115F 1 22 Brake Pipe, rear, master cylinder, LHD A082J4421P 1 22a Brake Pipe, rear, master cylinder, RHD A082J4420P 1 23 Brake Pipe, front, master cylinder, LHD A082J4419P 1 23a Brake Pipe, front, master cylinder, RHD A082J4422P 1 24 Brake Pipe, ABS unit to union plate A082J4427P 1 25 Brake Pipe, ABS unit to union plate A082J4428P 1 26 Brake Pipe, ABS unit to union plate A082J4427P 1 27 Brake Pipe, ABS unit to union plate A082J4427P 1 28 Connector/union, brake pipes A089J6013F 4 29 Fixing plate, brake pipes/bulkhead A082J4405F 1 30 Washer, shakeproof, M10 A075W4049Z 4 31 Lock Nut, connector /union to fixing plate A075J6017Z 4 32 Isolation bush, ABS control unit A082J4402F 3 33 Isolation cap, ABS control unit A082J4400F 3 34 Flange Nut, M6, isolation cap to mounting bracket A082J6165F 3 Function Code: 33.03, Page: 2 Updated 6th February 2013 Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Dep Part Description Remarks Option Part Number Qty 35 Rubber Bobbin, bracket to body Two studs 2 off, '98 MY on A082J6170F 3 36 Rubber Bobbin, bracket to body One stud, one tapped insert '98 MY on A082J6177F 1 37 Nyloc Nut, M6, bobbin to body A075W3009Z 3 38 Washer, flat. 3/16" x 0.75",bobbin to body A075W4009Z 6 39 Washer, flat, M6 x 15, bobbin to bracket Also earth point A075W4015Z 4 40 Washer, spring, M6, bobbin to bracket Also earth point A075W4035Z 1 41 Screw, M6 x 18, hex. hd., bobbin to bracket Also earth point A075W1029Z 2 42 Nut, M6, bobbin to bracket A075W3020Z 3 43 Pipe Clip, six way A082J6166F 2 44 Vacuum Pump, electric A082J6175F 1 45 Screw, M8 x 25, hex. hd., pump to body GT3, '98 MY on A075W1039Z 2 46 Washer, flat. M8 x 16.6, pump to body GT3, '98 MY on A079W4020Z 4 47 Washer, rubber, M8 x 15, pump to body GT3, '98 MY on A089W4093F 2 48 Nyloc Nut, M8, pump to body GT3, '98 MY on A075W3010Z 2 49 Wheel Speed Sensor, front, LH C082M6485F 1 50 Wheel Speed Sensor, front, RH C082M6484F 1 51 Wheel Speed Sensor, rear C082M6483F 2 Incl. non-serviceable vac. Switch, GT3, '98 MY on not available try S K and D Morton Function Code: 33.03, Page: 3 Updated 6th February 2013 8 7 7 6 7 8 8 17 8 18 5 7 5 16 8 7 15 1 5 4 10 18 11 8 7 3 9 8 7 14 9 12 13 6 17 7 21 8 20 19 7 8 5 33.04 Updated 6th February 2013 Service Parts List Function Code 33.04 Fluid Pipes & Hoses Dep Part Description Remarks 01 Bundy Pipe, RHD 01a Option Part Number Qty Connector to RH rear bundy pipe A082J4430P 1 Bundy Pipe, LHD Connector to RH rear bundy pipe A082J4431P 1 02 Bundy Pipe, RHD Connector to LH rear bundy pipe A082J4432P 1 02a Bundy Pipe, LHD Connector to LH rear bundy pipe A082J4433P 1 03 Bundy Pipe, RHD To RH front flex. hose A082J4436P 1 03a Bundy Pipe, LHD To RH front flex.hose A082J4438P 1 04 Bundy Pipe, RHD To LH front flex. hose A082J4437P 1 04a Bundy Pipe, LHD To LH front flex. hose A082J4437P 1 05 Flexiible Hose To front calipers & rear radius arms A082J4388F 4 06 Bundy Pipe, front Supplied straight A082J4387F 2 06a Bundy Pipe, front, RH Sport 350, AP Racing calipers A082J6196H 1 06b Bundy Pipe, front, LH Sport 350, AP Racing calipers A082J6197H 1 07 Nut A075J6017Z 10 08 Washer A075W4049Z 10 09 Pipe Connector A079J6020F 2 10 Pipe Holder Blue A100J6044F 1 11 Pipe Holder Black A082W6546F 1 12 Twin Pipe Clip Double small bore A082W6547F 3 Function Code: 33.04, Page: 1 Updated 6th February 2013 Function Code 33.04 Fluid Pipes & Hoses Dep Part Description Remarks 13 Twin Pipe Clip 14 Option Part Number Qty Large/small bore A082W6548F 9 Pipe Clip Large bore A079W6124F 6 14a Pipe Clip Small bore A079J6027Z 7 15 Bundy Pipe Connector to LH rear flex hose A082J4434F 1 16 Bundy Pipe Connector to RH rear flex hose A082J4435F 1 17 Flexible Hose, rear To rear calipers A082J4390F 2 18 Bundy Pipe, rear A082J4182P 2 19 Union, brake hose to front caliper Sport 350, AP Racing calipers A082J6198H 2 20 Copper Washer, brake pipe union Sport 350, AP Racing calipers A082J6199H 2 21 Bracket, ABS cable support/hose abutment, RH A082J4378F 1 21a Bracket, ABS cable support/hose abutment, LH A082J4379F 1 Not illustrated Function Code: 33.04, Page: 2 Updated 6th February 2013 47 45 38 40 39 48 41 46 37 36 33 48 32 30 35 34 31 2 1 49 50 29 27 22 21 20 28 25 26 23 24 5 14 15 13 12 15 16 18 19 3 4 11 17 6 10 9 8 33.05 Updated 6th February 2013 7 Service Parts List Function Code 33.05 Parking Brake Mechanism Dep Part Description 01 Remarks Option Part Number Qty Parking Brake Lever Assembly A082J4157F 1 02 Hand Grip, parking brake lever A079J6050F 1 02a Hand Grip, parking brake lever, aluminium A082J4492F 1 03 Nyloc Nut, M8, lever to pivot A075W3010F 1 04 Washer, flat, M8, lever to pivot A075W4019F 1 05 Link, lever to multiplier A082J4122K 1 06 Washer, M6 x 20, lever to link A075W4016Z 3 07 Clevis Pin, lever to link A079W6026F 1 08 Washer, flat, M6 x 15, clevis pin to 'R' clip A075W4015Z 1 09 'R' Clip, clevis retention A079W6175F 1 10 Microswitch, park brake tell tale C075M6084F 1 11 Screw, M3 x 20, pan hd. pozi., switch to bracket A083W5163F 2 12 Setscrew, M6 x 30, hex. hd., ratchet to lever A075W1032Z 1 13 Lock Nut, M6 , ratchet to lever A075W3020Z 1 14 Nyloc Nut, M6, fold down pivot A075W3009Z 1 15 Washer, flat, M6 fold down pivot A075W4013Z 2 16 Setscrew, M6 x 30, hex. hd., fold down pivot A075W1032Z 1 17 Mounting Plate, parking brake lever D082B4478J 1 2002 MY RHD Function Code: 33.05, Page: 1 Updated 5th January 2015 Function Code 33.05 Parking Brake Mechanism Dep Part Description 17a Mounting Plate, parking brake lever 18 Remarks Option Part Number Qty LHD D082B4479J 1 Washer, flat, 3/16" x 0.5" microswitch to bracket A075W4000Z 2 19 Nyloc Nut, M3, microswitch to bracket A079W3060F 2 20 Bolt, M8 x 75, hex. hd., plate fixing A075W2046Z 4 21 Washer, spring, M8 plate fixing A075W4036Z 4 22 Washer, flat, M8 x 25, plate fixing A075W4021Z 4 23 Spacer Tube, plate fixing A082B4484F 4 24 Spring, lever return A082J6075F 1 25 Anchor Bracket, return spring A082J4159F 1 26 Connector, link to actuator rod B082J4121K 2 27 Clevis Pin, multiplier lever to links A075W6031Z 2 28 Washer, multiplier clevis A075W4015Z 2 29 ' R ' Clip, clevis retention A075W6175Z 2 30 Washer, flat, M10 x 20.5, multiplier lever pivot A075W4024Z 3 31 Split pin, multiplier lever pivot A075W6009Z 1 32 Actuator rod, multiplier to compensator A082J4120F 1 33 Clevis pin, actuator rod to compensator A075W6033Z 1 34 Washer, clevis pin A075W4020Z 2 35 ' R ' pin, clevis retention A075W6175Z 1 36 Compensator, parking brake cables A082J4294F 1 37 Abutment, parking brake cable front E079J4022F 1 RHD Function Code: 33.05, Page: 2 Updated 5th January 2015 Function Code 33.05 Parking Brake Mechanism Dep Part Description 37a Abutment, parking brake cable front 38 Remarks Option Part Number Qty LHD E079J4021F 1 Spacer tube, abutment fixing A082B4484F 2 39 Nyloc Nut, M6 , abutment to sill A075W3010Z 2 40 Washer, flatM8 x 25, abutment to sill A075W4021Z 2 41 Bolt, M8 x 75, hex. hd., abutment to sill A075W2046Z 2 42 Cable, parking brake, long, passenger side 2730 mm long A082J4372F 1 43 Cable, parking brake, short, drivers side 1802 mm long A082J4373F 1 44 Screw, grommet plate fixing A075W5015Z 6 45 Grommet plate, parking brake cables A079U4483F 1 46 Grommet, parking brake cables A079U6033F 4 47 Grommet plate, into engine bay A082J4392F 1 48 Grommet, cable thr'o chassis/cables th'o plate A082L6181F 4 49 Spring Clip, cable to radius arms A089W6272F 4 50 Clip, cable to chassis/radius arm A082W6457F As req. Function Code: 33.05, Page: 3 Updated 5th January 2015 OZ (GT3) OZ Futura (V8) AWI (V8) OZ Saturn (V8) OZ Crono (Sport 350) OZ Nova (V8 2002 MY) 20 2 26 3 6 25 1 9 15 4 16 10 11 13 17 14 3 7 12 18 20 22 34.01 19 5 8 Updated 6th February 2013 Service Parts List Function Code 34.01 Wheels, Tyres & Valves Dep Part Description Remarks Part Number Qty 01 Front Wheel , OZ monobloc, 6 spoke, 8.5J x 17 ET19 OZ badge (now discontinued, R/B V8, V8GT up to * see below B level) A082G6108L 2 01a Front Wheel , OZ monobloc, 6 spoke, 8.5J x 17 ET19 Lotus badge V8, V8GT, 2000 MY B082G6108L 2 01b Front Wheel, OZ split rim, 5 spoke, 8.5J x 17 ET19 Early V8, S4S B082G6091F 2 01c Front Wheel, OZ monobloc, 5 spoke, 7J x 17 GT3 A082G6083F 2 01d Front Wheel, OZ monobloc, 5 spoke, 8.5J x 17 ET19 Sport 350 A082G6110L 2 01e Front Wheel, AWI monobloc, 8.5J x 17 ET19 V8, prior to VIN: W15630 A082G4108L 2 01f Front Wheel, OZ Nova, 16 spoke, 8.5J x 17 ET19 V8, 2002 MY A082G6126L 2 02 Front Tyre, Michelin Pilot SX MXX3 235/40 ZR 17 V8 all models A082G6089S 2 02a Front Tyre, Goodyear Eagle GS-A, 215/40 ZR17 GT3 A082G4092H 2 02b Front Tyre, Pirelli P Zero, 235/40 ZR17 Sport 350 A082G6115H 2 02c Front tyre, Dunlop SP Sport 9000, 235/40 ZR 17 V8 all A082G6122L 2 03 Tyre Valve, for OZ monobloc wheels V8, V8GT, P691.3401.611AH R/B A082G6027H 4 03a Tyre Valve, for OZ split rim wheels V8, S4S P691.3401.611AS 4 03b Tyre Valve, for AWI (V8) & OZ monobloc (GT3) wheels V8, GT3 A082G6027H 4 03c Tyre Valve, for OZ monobloc magnesium wheels Sport 350, A082G6117H R/B A082G6027H 4 04 Wheel & Tyre Assembly, front OZ, 6 spoke OZ badge V8, V8GT* see below A082G4113F 2 04a Wheel & Tyre Assembly, front OZ, 6 spoke Lotus badge V8, V8GT, 2000 MY B082G4113F 2 Magnesium Option Function Code: 34.01, Page: 1 Updated 2nd February 2015 Function Code 34.01 Wheels, Tyres & Valves Dep Part Description 04b Remarks Option Part Number Qty Wheel & Tyre Assembly, front OZ, split rim Early V8, S4S B082G4104F 2 04c Wheel & Tyre Assembly, front, OZ, 5 spoke GT3 A082G4094F 2 04d Wheel & Tyre Assembly, front, OZ, 5 spoke Magnesium, Pirelli tyre Sport 350 A082G4117F 2 04e Wheel & Tyre Assembly, front, OZ, 5 spoke, RH Magnesium, Dunlop tyre Sport 350 A082G4119F 1 04f Wheel & Tyre Assembly, front, OZ, 5 spoke, LH Magnesium, Dunlop tyre Sport 350 A082G4120F 1 04g Wheel & Tyre Assembly, front, AWI monobloc V8, prior to VIN: W15630 A082G4110F 2 04h Wheel & Tyre Assembly, front, OZ Nova, RH V8, 2002 MY A082G4127F 1 04i Wheel & Tyre Assembly, front, OZ Nova, LH V8, 2002 MY A082G4128F 1 05 Wheel Centre Cover, OZ monobloc, OZ badge, rear For fixings see item 24 V8, V8GT* see below A082G6113S 2 05a Wheel Centre Cover, OZ monoboc, OZ badge, front For fixings see item 24 V8, V8GT* see below A082G6112S 2 05b Wheel Centre Cover, OZ monobloc, Lotus badge, rear For fixings see item 24 V8, V8GT, 2000 MY A082G6119S 2 05c Wheel Centre Cover, OZ monoboc, Lotus badge, front For fixings see item 24 V8, V8GT, 2000 MY A082G6118S 2 5d Wheel Centre Cover, OZ split rim Not illustrated Early V8, S4S A082G6099S 4 5e Tool & Eight Screws, cover fixing Not illustrated Early V8, S4S A082G6100S 1 06 Wheel Centre, Lotus badge, AWI monobloc Black surround, 50mm dia 13mm V8, A082G4112F R/B deep, flush fitting A120G0046F 4 06a Wheel Centre, Lotus badge, OZ monobloc Not illus. also fits Crono wheels, black surround GT3, Sport 350 A082G6071F 4 06b Wheel Centre, Lotus badge, OZ Nova Not illustrated, silver surround V8 2002 MY A082G6130S 4 07 Wheel Bolt Torque to 10daNM ( 74 ft/lb ) V8, V8GT, GT3 A082G6038F 20 07a Wheel Bolt For magnesium wheels Sport 350 A082G6114F 20 Function Code: 34.01, Page: 2 Updated 2nd February 2015 Function Code 34.01 Wheels, Tyres & Valves Dep Part Description Remarks Option Part Number Qty 08 Rear Wheel, OZ monoblock, 6 Spoke, 10J x 18 ET17 OZ badge V8, V8GT* see below A082G6109L 2 08a Rear Wheel, OZ monoblock, 6 Spoke, 10J x 18 ET17 Lotus badge V8, V8GT, 2000 MY B082G6109L 2 08b Rear Wheel, OZ split rim, 5 spoke, 10J x 18 ET17 Early V8, S4S B082G6092F 2 08c Rear Wheel, OZ monobloc, 5 spoke, 8.5J x 17 GT3 A082G6084F 2 08d Rear Wheel, OZ monobloc, 5 spoke, 10J x 18 ET17 Sport 350 A082G6111L 2 08e Rear Wheel, AWI monobloc, 10J x 18 ET17 V8, prior to VIN: W15630 A082G4109L 2 08f Rear Wheel, OZ Nova, 16 spoke, 10J x 18 ET17 V8, 2002 MY A082G6125L 2 09 Rear Tyre, Michelin Pilot SX MXX3 285/35 ZR 18 V8 all models A082G6090S 2 09a Rear Tyre, Goodyear Eagle GS-A, 245/45 ZR17 GT3 A082G4093H 2 09b Rear Tyre, Pirelli P Zero, 295/35 ZR18 Sport 350 A082G6116H 2 09c Rear Tyre, Dunlop SP Sport 9000, 285/35 ZR 18 V8 all A082G6123L 2 10 Wheel & Tyre Assembly, rear OZ, 6 spoke OZ badge V8, V8GT* see below A082G4114F 2 10a Wheel & Tyre Assembly, rear OZ, 6 spoke Lotus badge V8, V8GT, 2000 MY B082G4114F 2 10b Wheel & Tyre Assembly, rear, OZ split rim. V8, S4S B082G4105F 2 10c Wheel & Tyre Assembly, rear, 5 spoke GT3 A082G4095F 2 10d Wheel & Tyre Assembly, rear, OZ 5 spoke Magnesium, Pirelli tyre Sport 350 A082G4118F 2 10e Wheel & Tyre Assembly, rear, OZ 5 spoke, RH Magnesium, Dunlop tyre Sport 350 A082G4121F 1 10f Wheel & Tyre Assembly, rear, OZ 5 spoke, LH Magnesium, Dunlop tyre Sport 350 A082G4122F 1 10g Wheel & Tyre Assembly, rear, AWI monobloc V8, prior to VIN: W15630 A082G4111F 2 10h Wheel & Tyre Assembly, rear, OZ Nova, RH V8, 2002 MY A082G4129F 1 10i Wheel & Tyre Assembly, rear, OZ Nova, LH V8, 2002 MY A082G4130F 1 Magnesium Function Code: 34.01, Page: 3 Updated 2nd February 2015 Function Code 34.01 Wheels, Tyres & Valves Dep Part Description Remarks Option Part Number Qty 11 Spare Wheel, 4J x 16 H2 Temporary use only V8, A082G6085H R/B A082G4131F 1 12 Spare Tyre, Michelin Tex T125/80 R16 Temporary use only V8, A082G6086H R/B A082G4131F 1 13 Spare Wheel & Tyre Assembly, 17" rim, Bridgestone Temporary use only V8, A082G6087F R/B A082G4131F 1 13a Spare Wheel & Tyre Assembly, 17" rim, Continental Temporary use only (includes spacer) V8 A082G4137F 1 13b Bag, wheel bolts stowage Not illustrated AP Racing brakes A082T4032K 1 14 Tyre Valve, spare wheel V8 A082G6088H 1 15 'T' Bolt, spare wheel retention V8 E082U4763F 1 15a 'L' Bolt, spare wheel retention Late cars A082U7834F 1 16 Clamp Plate, spare wheel retention V8 A075U0492Z 1 17 'O' Ring, clamp plate to bolt V8 A912E6398F 1 18 Tapping Plate, clamp bolt fixing V8 A079U4341K 1 19 Pop Rivet, tapping plate to body V8 A075W6068Z 4 20 Transmitter Kit, tyre pressure monitoring 'Final Edition' A082M6700H 4 21 Securing Strap, sensor to wheel 'Final Edition' A082M6701H 4 22 Coloured Washer Set, 4 off 'Final Edition' A117G6028F 1 23 Warning Label, 'Smartire' Not illus., on rim, also see 19.01 'Final Edition' A082M6702H 4 24 Fitting Kit, OZ Saturn wheel centre covers* Not illus., 4 screws and tool, for items 5-5c V8 A082G6129S 1 25 Spacer, spare wheel to hub AP Racing brakes A082G4132F 1 26 Bolt, spare wheel to hub AP Racing brakes A082G4133F 5 Not illustrated Function Code: 34.01, Page: 4 Updated 2nd February 2015 Function Code 34.01 Wheels, Tyres & Valves Dep Part Description Remarks Option Part Number Qty * VIN: W15630 to 2002 MY Function Code: 34.01, Page: 5 Updated 2nd February 2015 1 40.00a Updated 1st September 2014 Service Parts List Function Code 40.00a Engine Assemblies, GT3 Dep Part Description Remarks Option Part Number Qty 01b Engine Assembly, 4 cylinder 2 litre, 240 bhp GT3 A910E2625J 1 01c Engine Assembly, 4 cylinder 2.2 litre, 264 bhp GT3, Australia only A910E2626J 1 Function Code: 40.00a, Page: 1 Updated 1st September 2014 19 See 17.06 47 31 20 23 15 17 16 32 42 18 21 9 41 22 28 12 39 10 25 26 14 40 43 11 48 50 51 13 37 49 6 29 33 30 42 44 45 41 2 38 36 7 8 40 46 5 35 43 27 1 3 4 24 40.01 34 Service Parts List Function Code 40.01 Engine Block & Oil Pick Up Dep Part Description 01 Remarks Option Part Number Qty Cylinder Block & Main Bearing Housing, 2.0 litre Except Australia A912E2617J 1 01a Cylinder Block & Main Bearing Housing, 2.2 litre Australia only A910E2604J 1 01b Permabond A905, surface conditiioner Main bearing housing to block A912E6759V As eq. 01c Loctite 509 Main bearing housing to block A920E6007V As req. 02 Stud, M12, main bearing housing to block A907E0225Z 10 03 Washer, flat, M12, main bearing housing to block B910E2383F 10 04 Nut, M12, main bearing housing to block A910E6903Z 10 05 Ring Dowel, main bearing housing to block A911E0320F 10 06 Stud, M8, main bearing housing outer to block B907E0226Z 10 07 Washer, flat, M8 x 16.6, M. B. housing outer to block A075W4020Z 10 08 Nut, M8, main bearing housing outer to block A075W3021Z 10 09 Stud, M12, cylinder head to block B907E0224Z 10 10 Plug, 0.5"-14 NPTF, oil gallery centre A912W7111Z 1 11 Plug, 0.25"-18 NPTF, oil gallery rear end A912E7037Z 1 11a Permabond A131, oil gallery plugs A912E7034V As req. 12 Spirol Pin, oil feed to head B907E6007Z 1 13 Housing, crankshaft rear oil seal C907E0599Y 1 14 Oil Seal, crankshaft rear A912E2334F 1 Not illustrated Also see 40.02e Function Code: 40.01, Page: 1 Updated 2nd February 2015 Function Code 40.01 Engine Block & Oil Pick Up Dep Part Description Remarks 14a Permabond A905, rear oil seal housing sealing 14b Permabond A136, rear oil seal housing sealing 15 Option Part Number Qty Not illustrated A912E6759V As req. Not illustrated AA912E6421V As req. Screw, M6 x 25, button hd., seal housing to block A075W7016Z 8 16 Washer, flat, M6 x 12.1 x 1.4, seal housing to block A075W4013Z 8 17 Cover, oil gallery B910E2540K 1 18 Gasket, cover to block A907E0438Z 1 18a Welseal, cover to block A907E6119Z As req. 19 Bolt, M8 x 35, hex. hd., cover to block A075W1041Z 2 20 Setscrew, M8 x 20, hex. hd., cover to block A075W1038Z 2 21 Washer, flat, M8 x 16.6 x 1.4, cover to block A075W4020Z 4 22 Spout, crankcase breather B907E0626Z 1 22a Permabond A131, crankcase breather spout A912E7034V As req. 23 Bush, breather spout to block A907E0659Z 1 24 Pipe, oil pick-up A907E0624Z 1 25 Union Nut, oil pick-up pipe to block A907E0605Z 1 26 Olive, nylon, oil pick-up pipe to block A907E0606Z 1 27 'O' Ring, dipstick tube A910E1792F 1 28 Dipstick A910E1792F 1 29 Dipstick Tube A910E9038J 1 30 Tube Nut, tube to block A911E6378F 1 30a Permabond A131, tube nut to main bearing housing A912E7034V As req. Not illstrated Includes olive Function Code: 40.01, Page: 2 Updated 2nd February 2015 Function Code 40.01 Engine Block & Oil Pick Up Dep Part Description 31 Remarks Option Part Number Qty Bracket, dipstick tube to plenum A910E1902F 1 32 Clip, dipstick tube to bracket A910E6592F 1 33 Front Cover/Crankshaft Oil Seal Housing A907E1230F 1 33a Permabond A905, surface conditioner Not illustrated A912E6759V As req. 33b Permabond A136, sealant Not illustrated A912E6421V As req. 34 Setscrew, M6 x 25, hex. hd., cover to block assy. A075W1031Z 7 35 Washer, flat, M6 x 12.1 x 1.4, cover to block assy. A075W4013Z 7 36 Oil Seal, crankshaft front B907E6010F 1 37 Dowel, engine to clutch housing B907E6181F 2 38 Mounting Rubber, engine, RH, blue B085E6008F 1 39 Mounting Rubber, engine, LH, pink B085E6009F 1 40 Buffer Washer, engine mounting underside B085E6010F 2 41 Buffer Washer, engine mounting topside B085E6011F 2 42 Bolt, M12 x 100, engine mounting leg to rubber A079W2072F 2 43 Nyloc Nut, M12, engine mounting leg to rubber A075W3012Z 2 44 Setscrew, M8 x 20, hex. hd., mounting rubber to chassis A075W1038Z 4 45 Washer, flat, M8 x 16.6 x 1.4, mounting rubber to chassis A075W4020Z 4 46 Nyloc Nut, M8, mounting rubber to chassis A075W3010Z 4 47 Mounting Leg, engine, LH A082E4079K 1 48 Mounting Leg, engine, RH A082E4078K 1 48a Edge Finisher, mounting leg C082U4775F 40mm Also see 40.02e Not illustrated Function Code: 40.01, Page: 3 Updated 2nd February 2015 Function Code 40.01 Engine Block & Oil Pick Up Dep Part Description 49 Setscrew, M8 x 35, cap hd., leg to engine 49a Permabond A130, threadlock 50 51 Remarks Option Part Number Qty A082W7053F 6 A912E7033V As req. Washer, spring, M8, leg to engine A075W4036Z 6 Washer, flat, M8 x 16.6 x 1.4, leg to engine A075W4020Z 6 Not illustrated Function Code: 40.01, Page: 4 Updated 2nd February 2015 2 3 1 11 4 5 7 6 40.02b 9 8 10 Service Parts List Function Code 40.02b Gaskets & Sealants, Top Overhaul Set, GT3 Dep Part Description Remarks 01 Gasket Set, top overhaul Comprises items 2 to 11 02 Part Number Qty B910E9246W 1 Gasket, cylinder head B912E7028Z 1 03 Gasket, inlet manifold A912E2009F 1 04 Gasket, thermostat housing A026E6102Z 1 05 Gasket, camshaft cover A912E2040F 2 06 'O' Ring, camshaft cover screw A912E6695F 6 07 Oil Seal, camshaft front B907E6042Z 2 08 'O' Ring, camshaft rear cover A907E6027Z 2 09 'O' Ring, camshaft housing access plug A912E6694F 10 10 'O' Ring, camshaft housing oil feed A907E6202Z 2 11 Gasket, diffuser/plenum A910E1474F 1 12 Gasket, exhaust manifold A910E2235F 4 Not illustrated, see 40.21a Option Function Code: 40.02b, Page: 1 5 2 4 3 1 6 7 8 9 40.02c 10 11 Service Parts List Function Code 40.02c Gaskets & Sealants, Bottom Overhaul Set, GT3 Dep Part Description Remarks 01 Gasket Set, bottom overhaul Comprises items 2 to 11 02 Option Part Number Qty A910E0808W 1 Gasket, oil gallery cover A907E0438Z 1 03 Gasket, oil pump A907E0474Z 1 04 Gasket, auxiliary housing C907E0442Z 1 05 Gasket, rear oil seal housing A907E0671Z 1 06 Gasket, front cover A907E0245Z 1 07 Oil Seal, crankshaft rear A912E2334F 1 08 Oil Seal, crankshaft front B907E6010Z 1 09 Olive, oil pick-up pipe A907E0606Z 1 10 'O' Ring, turbo drain to sump A910E6491F 1 11 Gasket, oil drain pipe to turbo A910E6375F 1 Function Code: 40.02c, Page: 1 5 4 9 10 11 6 2 1 3 10 7 11 40.03a 8 Service Parts List Function Code 40.03a Sump Assembly, GT3 Dep Part Description 01 Remarks Option Part Number Qty Oil Sump & Baffle Assembly A910E9282S 1 01a Permabond A905 A912E6759V As eeq. 01b Permabond A136 A912E6421V As req. 02 Drain Plug, sump, socket head A911E6343F 1 03 'O' Ring, sump drain plug A912E6694F 1 04 Baffle, sump C910E9216J 1 05 Screw, baffle to sump A912E6399F 2 06 Bolt, M8 x 25, hex, hd., sump to bearing housing A075W1039Z 3 07 Bolt, M8 x 45, hex, hd., sump to bearing housing A075W2040Z 3 08 Bolt, M8 x 55, hex, hd., sump to bearing housing A075W2042Z 2 09 Nyloc Nut, M8, hex, hd., sump to bearing housing A075W3010Z 2 10 Washer, flat, M8 x 16.6 x 1.4, sump to bearing housing A075W4020Z 18 11 Bolt, M8 x 30, hex, hd., sump to bearing housing A075W1040Z 8 Function Code: 40.03a, Page: 1 19 24 18 23 12 17 5 13 6 4 15 12 25 16 10 14 11 3 1 8 9 26 12 20 21 7 22 40.05a Service Parts List Function Code 40.05a Cylinder Head , Valves, Springs, GT3 Dep Part Description Remarks 01 Cylinder Head Assembly Includes valve giudes, seats & coolant pipes 02 Option Part Number Qty A910E9057J 1 Core Plug, small A907E6038Z 7 03 Pipe, heater take-off A907E0486Z 1 03a Permabond A134, pipe to cylinder head A100B6155V As req. 04 Guide, inlet valve, o/d standard F907E0315Y 8 04a Guide, inlet valve, o/d + 0.001" G907E0315Y As req. 04b Guide, inlet valve, o/d + 0.002" H907E0315Y As req. 04c Guide, inlet valve, o/d + 0.005" I907E0315Y As req. 05 Guide, exhaust valve, o/d standard A910E0315Y 8 05a Guide, exhaust valve, o/d + 0.001" B910E0315Y As req. 05b Guide, exhaust valve, o/d + 0.002" C910E0315Y As req. 05c Guide, exhaust valve, o/d + 0.005" D910E0315Y As req 06 Circlip, valve guide to head A907E6037Z 16 07 Seat Insert, inlet valve, o/d standard C912E2010F 8 07a Seat Insert, inlet valve, o/d + 0.001" C912E2011F As req. 07b Seat Insert, inlet valve, o/d + 0.002" C912E2012F As req. 07c Seat Insert, inlet valve, o/d + 0.005" C912E2013F As req. 08 Seat Insert, exhaust valve, o/d standard A912E2608F 8 Function Code: 40.05a, Page: 1 Function Code 40.05a Cylinder Head , Valves, Springs, GT3 Dep Part Description 08a Remarks Part Number Qty Seat Insert, exhaust valve, o/d A912E2609F As req. 08b Seat Insert, exhaust valve, o/d A912E2610F As req. 08c Seat Insert, exhaust valve, o/d A912E2611F As req. 09 Adaptor, coolant outlet A907E0486Z 1 10 Roll Pin, head to cam housing oil feed A075W6097Z 2 11 'O' Ring, head to cam housing oil feed A907E6202Z 2 12 Blanking Plug, 1/8" BSP, oilways & exhaust ports A907E6023Z 7 12a Permabond A134, oilway plug sealing A100B6155V As req. 12b Permabond A025, sample plug sealing A912E6800V As req. 13 Stud, M8, cam housing to head A911E0227Z As req. 14 Seat, valve spring A907E0316Z 16 15 Valve Spring, inner A910E2431F 16 16 Valve Spring, outer A910E2432F 16 17 Retainer, valve spring A910E2430F 16 18 Collet, inlet valve A907E6040Z 8 19 Collet, exhaust valve A910E6377F 8 20 Valve, inlet A912E0019F 8 21 Valve, exhaust B910E1383F 8 22 Gasket, cylinder head, reinforced fibre composite B912E7029Z 1 23 Washer, flat, M12, head to block B910E2383Z 10 24 Nut, M12, head to block A910E6903Z 10 Also see 40.02b Option Function Code: 40.05a, Page: 2 Function Code 40.05a Cylinder Head , Valves, Springs, GT3 Dep Part Description 25 Remarks Option Part Number Qty Stud, M8 x 45, exhaust manifold to head A910E2550F 12 25a Permabond A025, exhaust manifold studs A912E6800V As req. 26 Stud, M8, inlet manifold to head A912E2022F 5 Function Code: 40.05a, Page: 3 19 18 28 22 24 25 21 6 7 17 5 3 4 26 23 1 2 27 15 13 8 12 9 16 29 14 15 10 11 40.07b 20 Service Parts List Function Code 40.07b Camshafts, Tappets, Cam Cover, GT3 Dep Part Description 01 Remarks Option Part Number Qty Camshaft Housing, inlet A920E0016K 1 02 Camshaft Housing, exhaust A920E0015K 1 03 Nut, M8, cam housing to head A075W3021Z 4 04 Washer, flat, M8 x 16.6 x 1.4, cam housing to head A075W4020Z 4 05 Torx Bolt, flg hd., cam housing to head B911E1311F 16 06 Blanking Plug, torx bolt access A911E6343F 10 07 'O' Ring, plug to cam housing A912E6694F 10 08 Tappet B920E0017Z 16 09 Thrust Washer, camshaft endfloat, 0.173-0.175" A907E0619Z As req. 09a Thrust Washer, camshaft endfloat, 0.175-0.177" A907E0620Z As erq. 09b Thrust Washer, camshaft endfloat, 0.177-0.179" A907E0621Z As req. 09c Thrust Washer, camshaft endfloat, 0.179-0.181" A907E0622Z As req. 10 Dowel, thrust washer to camshaft A907E0476Z 2 11 Setscrew, M10 x 20, hex. hd., thrust washer to camshaft A075W1046Z 2 12 Washer, spring, M10, thrust washer to camshaft A075W4037Z 2 13 Rear Cover, camshaft housing A907E0090Z 2 14 'O' Ring, cover to housing A907E6027Z 2 15 Stud, cover & heatshield fix. A912E2043F 4 2 off, selective Also see 40.02b Function Code: 40.07b, Page: 1 Function Code 40.07b Camshafts, Tappets, Cam Cover, GT3 Dep Part Description Remarks 16 Spacer, cover to heatshield Also see 45.05a 17 Part Number Qty A907E0696Z 4 Camshaft, inlet A912E0107F 1 18 Camchaft, exhaust A912E0107F 1 19 Woodruff Key, camshaft to drive pulley A907E6025Z 2 20 Oil Seal, camshaft front B907E6042F 2 21 Blanking Plug, camshaft front A907E6069F 2 22 Cam Cover, inlet A910E2481K 1 23 Cam cover, exhaust A910E2278K 1 24 Screw, cam cover to cam housing B912E2037F 6 25 'O' Ring, cam cover fixing screws A912E6695F 6 26 Gasket, cam cover to housing A912E2040F 2 27 Spirol Pin, 6 x 14mm, gasket locating B089W6249F 8 28 Oil Filler Cap, ratchet type A912E6965F 1 29 Shim, tappet, 0.060-0.150". Also see 40.02b Also see 40.02b Selective: Tappet Shim chart on following page (40.07b, page 3) Option 16 Function Code: 40.07b, Page: 2 Item: 29 Shim Thickness (inches) 0.060” 0.061” 0.062” 0.063” 0.064” 0.065” 0.066” 0.067” 0.068” 0.069” 0.070” 0.071” 0.072” 0.073” 0.074” 0.075” 0.076” 0.077” 0.078” 0.079” 0.080” 0.081” 0.082” TAPPET SHIM CHART Part Number Shim Thickness (inches) Part Number Shim Thickness (inches) Part Number A026E6160Z A026E6161Z A026E6162Z A026E6163Z A026E6164Z A026E6165Z A026E6166Z A026E6167Z A026E6168Z A026E6169Z A026E6170Z A026E6171Z A026E6172Z A026E6173Z A026E6174Z A026E6175Z A026E6176Z A026E6177Z A026E6178Z A026E6179Z A026E6180Z A026E6181Z A026E6182Z 0.083” 0.084” 0.085” 0.086” 0.087” 0.088” 0.089” 0.090” 0.091” 0.092” 0.093” 0.094” 0.095” 0.096” 0.097” 0.098” 0.099” 0.100” 0.101” 0.102” 0.103” 0.104” 0.105” A026E6183Z A026E6184Z A026E6185Z A026E6186Z A026E6187Z A026E6188Z A026E6189Z A026E6190Z A026E6191Z A026E6192Z A026E6193Z A026E6194Z A026E6195Z A026E6196Z A026E6197Z A026E6198Z A026E6199Z A026E6200Z A026E6201Z A026E6202Z A026E6203Z A026E6204Z A026E6205Z 0.106” 0.107” 0.108” 0.109” 0.110” 0.111” 0.112” 0.113” 0.114” 0.115” 0.116” 0.117” 0.118” 0.119” 0.120” 0.121” 0.122” 0.123” 0.124” 0.125” 0.126” 0.127” 0.128” A026E6206Z A026E6207Z A026E6208Z A026E6209Z A026E6210Z A026E6211Z A026E6212Z A026E6213Z A026E6214Z A026E6215Z A026E6216Z A026E6217Z A026E6218Z A026E6219Z A026E6220Z A026E6221Z A026E6222Z A026E6223Z A026E6224Z A026E6225Z A026E6226Z A026E6227Z A026E6228Z Shim Thickness (inches) Part Number 0.129” 0.130” 0.131” 0.132” 0.133” 0.134” 0.135” 0.136” 0.137” 0.138” 0.139” 0.140” 0.141” 0.142” 0.143” 0.144” 0.145” 0.146” 0.147” 0.148” 0.149” 0.150” A026E6229Z A026E6230Z A026E6231Z A026E6232Z A026E6323Z A026E6234Z A026E6235Z A026E6236Z A026E6237Z A026E6238Z A026E6239Z A026E6240Z A026E6241Z A026E6242Z A026E6243Z A026E6244Z A026E6245Z A026E6246Z A026E6247Z A026E6248Z A026E6249Z A026E6250Z 1 3 2 7 8 4 10 5 9 6 11 40.09a Service Parts List Function Code 40.09a Pistons, Con-rods, Liners, GT3 Dep Part Description Remarks Option Part Number Qty 01 Piston & Liner Assembly, with rings, gudgeon pin, 2.0 litre Unless ordering complete set, quote piston weight grade stamped on crown (eg +2) Except Australia A920E0019F 4 01a Piston & Liner Assembly, with rings, gudgeon pin, 2.2 litre As above Australia only A910E9269F 4 01b Permabond A905 Surface Conditioner, liner to block Not illustrated A912E6759V As req. 01c Loctite 572 Sealant, liner to block Obsolete, See S/B 2000/12 A912E7030V As req. 02 Gudgean Pin, profiled A910E2555H 4 03 Circlip, gudgeon pin retention A910E6781F 8 04 Compression Ring, top, chrome plated A910E2193F 4 05 Compression Ring, second A910E2194F 4 06 Oil Control Ring A910E2195F 4 07 Connecting Rod, with bolts, dowels & bush B910E0714F 4 08 Dowel, cap to rod A907E0339Z 8 09 Bolt, cap to rod A907E0344Z 8 10 Bush, connecting rod small end A907E0357Z 4 11 Bearing Shell, rod to crank, standard A907E0342Z 4 11a Bearing Shell, rod to crank, -0.10" A907E0540Z As req. 11b Bearing Shell, rod to crank, -0.20" A907E0541Z As req. Unless ordering complete set, quote weight grade letter painted on front of rod Function Code: 40.09a, Page: 1 5 7 6 10 2 8 4 1 See 41.01b 3 9 12 40.11a 11 Service Parts List Function Code 40.11a Crankshaft, Bearings, Flywheel, GT3 Dep Part Description 01 Remarks Option Part Number Qty Crankshaft & Dowels, 2.0 litre Except Australia A920E0018J 1 01a Crankshaft & Dowels, 2.2 litre Australia only A910E2378J 1 02 Dowel, crankshaft to flywheel A907E6015F 2 03 Spigot Bearing, ball, bearing to crankshaft A912E6862F 1 03a Permabond A134 A100B6155V As req. 04 Flywheel, integral ring gear B910E2417F 1 05 Dowel, clutch cover to flywheel A082F4118F 3 06 Bolt, flywheel to crankshaft A907E6020Z 6 06a Permabond A134, flywheel bolts Not illustrated A100B6155V 4 07 Shell, main bearing, standard i/d, standard o/d Grooved with hole Upper, except centre A907E0336Z As req. 07a Shell, main bearing, + 0.010" i/d, standard o/d Grooved with hole Upper, except centre A907E0538Z As req. 07b Shell, main bearing, + 0.020" i/d, standard o/d Grooved with hole Upper, except centre A907E0539Z As req. 07c Shell, main bearing, standard i/d, + 0.015" o/d Grooved with hole Upper, except centre A907E0675Z As req. 07d Shell, main bearing, - 0.010" i/d, + 0.015" o/d Grooved with hole Upper, except centre B907E0675Z As req. 07e Shell, main bearing, - 0.020" i/d, + 0.015" o/d Grooved with hole Upper, except centre C907E0675Z As req. 08 Shell, main bearing, standard i/d, standard o/d Plain with hole Upper centre A911E1315F 1 08a Shell, main bearing, + 0.010" i/d, standard o/d Plain with hole Upper centre A911E1317F As req. 08b Shell, main bearing, + 0.020" i/d, standard o/d Plain with hole Upper centre A911E1318F As req. Not illustrated Function Code: 40.11a, Page: 1 Function Code 40.11a Crankshaft, Bearings, Flywheel, GT3 Dep Part Description Remarks Option Part Number Qty 08c Shell, main bearing, standard i/d, + 0.015" o/d Plain with hole Upper centre A911E1316F As req. 08d Shell, main bearing, - 0.010" i/d, + 0.015" o/d Plain with hole Upper centre B911E1316F As req. 08e Shell, main bearing, - 0.020" i/d, + 0.015" o/d Plain with hole Upper centre C911E1316F As req. 09 Shell, main bearing, standard i/d, standard o/d Plain Lower A907E1170F 5 09a Shell, main bearing, + 0.010" i/d, standard o/d Plain Lower A907E1172F As req. 09b Shell, main bearing, + 0.020" i/d, standard o/d Plain Lower A907E1173F As req. 09c Shell, main bearing, standard i/d, + 0.015" o/d Plain Lower A907E1171F As req. 09d Shell, main bearing, - 0.010" i/d, + 0.015" o/d Plain Lower B907E1171F As req. 09e Shell, main bearing, - 0.020" i/d, + 0.015" o/d Plain Lower C907E1171F As req. 10 Trust Washer, crankshaft. standard A907E1000Z 2 10a Trust Washer, crankshaft. + 0.025" A907E1001Z As req. 10b Trust Washer, crankshaft. + 0.050" A907E1002Z As req. 10c Trust Washer, crankshaft. + 0.075" A907E1003Z As req. 10e Trust Washer, crankshaft. + 0.100" A907E1004Z As req 11 Setscrew, 0.5" x 1.5" UNF, hex. hd., pulley to crankshaft A075W1020Z 1 12 Washer, conical, pulley to crankshaft B907E1106F 1 Function Code: 40.11a, Page: 2 13 12 15 16 See 17.07/07a 14 11 19 18 20 6 10 9 10 3 7 1 8 2 8 5 6 40.13a Service Parts List Function Code 40.13a Water Pump Assembly, Thermostat, GT3 Dep Part Description Remarks 01 Water Pump Assembly 01a Part Number Qty Includes hud & stub pipes A912E9277J 1 Permabond A905 Surface Conditiioner, pump to block Not illustrated A912E6759V As req. 01b Loctite 509, pump to block Not illustrated A920E6007V As req. 02 Hub, water pump pulley A910E7018F 1 03 Elbow Pipe, heater return A911E1431F 1 04 Stub Pipe, inlet from head front A910E1909F 1 04a Permabond A131, pipes to pump A912E7034V As req. 05 Bolt, M6 x 30, hex. hd., pump to block A075W2028Z 2 06 Bolt, M6 x 40, hex. hd., pump to block A075W2030Z 2 07 Bolt, M6 x 55, hex. hd., pump to block A075W2034Z 1 08 Washer, flat, M6 x 12, pump to block A075W2013Z 5 09 Hose, inlet manifold to pump A912E2017F 1 10 Hose Clip, 32-50, A079K6019F 2 11 Elbow Hose, head to thrmostat housing A912E1837F 1 12 Hose Clip, elbow hose fix. A079K6018F 2 13 Thermostat Cover Outlet Elbow B912E1829K 1 14 Gasket, thermostat cover A026E6102Z 1 15 Setscrew, M8 x 25, hex, hd., thermostat cover to housing A075W1039Z 2 Not illustrated Option Function Code: 40.13a, Page: 1 Function Code 40.13a Water Pump Assembly, Thermostat, GT3 Dep Part Description 16 Remarks Option Part Number Qty Washer, flat, M8 x 16.6 x 1.4, thermostat cover to housing A075W4020Z 2 17 Thermostat, 82 deg. C A907E6046Z 1 18 Hose, pump inlet A082K4190F 1 19 Hose Clip, hose to pump A075K6014F 1 Function Code: 40.13a, Page: 2 9 36 37 13 41 42 11 12 10 16 17 35 40 14 23 39 26 15 18 22 34 6 7 8 26 3 2 4 5 38 22 33 25 21 26 19 28 26 29 20 32 31 30 1 24 26 27 40.15a Updated 1st November 2013 Service Parts List Function Code 40.15a Lubrication System, GT3 Dep Part Description Remarks 01 Auxiliary Housing & Oil Pump Assembly Comprising items 2 to 19 02 Part Number Qty A910E2596F 1 Auxiliary Housing A910E2591H 1 03 Oil Pump Housing Assembly E907E0803W 1 04 Dowel, pump body to auxiliary housing A907E0530F 2 05 Gasket, pump body to auxiliary housing A907E0474Z 1 06 Bolt. M6 x 30, hex. hd., pump body to auxiliary housing A075W2028Z 6 07 Washer, spring, M6, pump body to auxiliary housing A075W4035Z 6 08 Washer, flat, M6, pump body to auxiliary housing A075W4013Z 6 09 Auxiliary Shaft & Rotor Assembly B907E0785F 1 10 Auxiliary Shaft B907E0291H 1 11 Rotor, oil pump A910E2659S 1 12 Woodruff Key, oil pump rotor A907E6001Z 1 13 Circlip, rotor to shaft A907E6101F 1 14 Annulus, oil pump A910E2659S 1 15 Circlip, pulley abutment A907E6067Z 1 16 Woodruff Key, auxiliary shaft pulley A907E6025Z 1 17 Spring, oil pump/chargecooler pump B907E0135Z 1 18 Oil Seal. auxiliary shaft front A907E6064Z 1 Comprising items 10 to 13 Option See items 11 &14 A907E0472F R/B A907E0473Y R/B Function Code: 40.15a, Page: 1 Updated 1st November 2013 Function Code 40.15a Lubrication System, GT3 Dep Part Description 19 Adaptor Union, oil filter 19a Permabond A134 20 Gasket,auxiliary housing to block 20a Wellseal, auxiliary housing to block 21 Remarks Option Part Number Qty A907E0249Z 1 A100B6155V As req. D907E0442Z 1 A907E6119Z As req. Setscrew, M8 x 25, hex. hd.,auxiliary housing to block A075W1039Z 2 22 Bolt, M8 x 60, hex. hd.,auxiliary housing to block A075W2043Z 3 23 Bolt, M8 x 40, hex. hd.,auxiliary housing to block A075W2039D 1 24 Bolt, M8 x 45, hex. hd.,auxiliary housing to block A075W2040Z 2 25 Bolt, M8 x 90, hex. hd.,auxiliary housing to block A075W2048Z 1 26 Washer, flat, M8, auxiliary housing to block A075W4020Z 9 27 Bracket, AC compressor, rear C912E1379F 1 28 Extension Union, oil filter B907E0571F 1 29 Sealing Ring, oil cooler adaptor to housing A907E6167F 1 30 Adaptor (sandwich plate), oil filter A907E1248K 1 31 Union, oil cooler hoses to adaptor A907E6300F 2 31a Permabond A134, union toadaptor A100B6155V As req. 32 Washer, union to adaptor B907E6301F 2 33 Oil Filter C907E6000W 1 34 Pipe, oil drain, turbo to pump D910E0990J 1 34a 'O' Ring, pipe to sump Not illustrated A910E6491F 1 34b Setscrew, M6 x16, hex, hd., pipe to sump Not illustrated A075W1028Z 2 Not illustrated Not illustrated AC cars Not illustrated Includes sealing ring Function Code: 40.15a, Page: 2 Updated 1st November 2013 Function Code 40.15a Lubrication System, GT3 Dep Part Description Remarks 34c Washer, flat, M6, pipe to sump Not illustrated 35 Option Part Number Qty A075W4013Z 2 Gasket, drain pipe to turbo A910E6375H 1 36 Setscrew, M8 x 20, drain/feed to turbo A075W1038Z 4 37 Washer, flat, M8, drain/feed to turbo A075W4020Z 4 38 Hose, turbocharger oil feed B910E2216F 1 38a Permabond A131, oil feed hose to gallery cover A912E7034V As req. 39 Swivel Clip, coolant hose to oil feed hose A082W6331F 1 40 Swivel Clip, oil feed hose to coolant hose A089W6296F 1 41 Adaptor Flange, oil feed to turbo A910E1545F 1 42 Gasket, flange to turbo A910E6374F 1 Not illustrated Function Code: 40.15a, Page: 3 Updated 1st November 2013 5 2 9 8 7 6 3 4 10 1 11 12 13 40.17a Service Parts List Function Code 40.17a Ignition System, Spark plugs, Leads, GT3 Dep Part Description 01 Remarks Part Number Qty Direct Ignition Module/HT Coils A910E6940F 1 02 Setscrew, M8 x 20, hex. hd., module to chassis A075W1038Z 3 03 Washer, flat, M8, module to chassis A075W4020Z 6 04 Nyloc Nut, M8, module to chassis A075W3010Z 3 05 Ignition Lead Set B910E6953F 1 06 Ignition Lead, No. 1 B910E6954H 1 07 Ignition Lead, No. 2 B910E6955H 1 08 Ignition Lead, No. 3 B910E6956H 1 09 Ignition Lead, No. 4 B910E6957H 1 10 Clamp, HT leads A910E6954F 1 11 Plate, lead clamp retention A910E2513F 1 12 Clip, HT leads retention, four slot A910E7012F 5 13 Spark Plug, NGK BPR6EKN A910E7009F 4 Comprises items 6 to 9 Cut to required number of slots Option Function Code: 40.17a, Page: 1 4 20 21 3 5 5 25 1 22 2 6 23 26 24 7 29 28 10 9 8 27 15 18 17 13 16 11 12 14 40.19a 19 Service Parts List Function Code 40.19a Alternator and Starter Motor, GT3 Dep Part Description 01 Remarks Option Part Number Qty Altermnator & Pulley Assembly, 90A A910E6604F 1 02 Fan Kit, alternator A910E6818S 1 03 Stud, alternator to auxiliary housing B910E1797F 1 04 Washer, flat, M8, alternator stud A075W4020Z 4 05 Nyloc Nut, M8, alternator stud A075W3010Z 2 06 Steady Bracket, alternator mounting E910E1847K 1 07 Split Bush, bracket to alternator pivot stud B910E1796F 1 08 Bolt, M8 x 40, hex. hd., bracket to water pump A075W2039D 1 09 Washer, spring, M8, bracket to water pump A075W4036Z 1 10 Washer, flat, M8, bracket to water pump A075W4020Z 1 11 Nylon Strap, alternator adjusting B912E2220F 1 12 Bolt, M10 x 45, hex. hd., strap & bracket to engine A075W2053Z 1 13 Washer, spring, M10, strap & bracket to engine A075W4037Z 1 14 Bush, stepped, strap & bracket to engine A912E2222F 2 15 Clamp Bolt, M8, alternator to strap A910E2226F 1 16 Clamp Plate, alternator to strap A912E2221F 1 17 Washer, flat, M8, alternator to strap A075W4020Z 1 18 Nyloc Nut, M8, alternator to strap A075W3010Z 1 Function Code: 40.19a, Page: 1 Function Code 40.19a Alternator and Starter Motor, GT3 Dep Part Description 19 Starter Motor 20 Copper Washer, flat, M8, starter terminal stud 21 Remarks Option Part Number Qty A912E6884F R/B B912E6884F 1 A082W4118F 1 Insulation Sleeve, unused terminal A910E6194F 1 22 Bolt, M10 x 75, hex. hd., starter to engine A075W2059Z 1 23 Washer, flat, M10, starter to engine A075W4024Z 2 24 Nyloc Nut, M10, starter to engine A075W3011Z 1 25 Cable, alternator to starter solenoid B089M0414F 1 26 Rubber Boot, alternator & starter terminals A075W6174F 2 27 Washer, flat, M8, cable to alternator A075W4020Z 1 28 Washer, shakeproof, M8, cable to alternator A082W4114F 1 29 Nut, M8, cable to alternator A075W3021Z 1 Cable eyelet to spring washer Function Code: 40.19a, Page: 2 20 22 23 19 16 21 1 18 2 14 17 3 15 5 10 4 12 6 11 13 9 7 8 40.21a Service Parts List Function Code 40.21a Exhaust Manifold & Turbocharger, GT3 Dep Part Description 01 Exhaust Manifold 02 Gasket, exhaust manifold to head 03 Remarks Option Part Number Qty A910E2588K 1 A910E2235F 4 Locking Plate, manifold to head, upper A910E2419F 2 04 Locking Plate, manifold to head, lower A910E2420F 4 05 Nut, M8, aerotite, manifold to head, lower A075W3022Z 12 06 Gasket, turbo to manifold A910E2565F 1 07 Stud, M10, turbo to manifold A912E2020F 4 08 Locking Plate, turbo to manifold A910E1563F 2 09 Nut, M10, kaylock, turbo to manifold A089W3082F 4 10 Turbocharger Assembly, 2.0 litre Except Australia A920E6002F 1 10a Turbocharger Assembly, 2.2 litre Australia only A910E6959F 1 11 Bracket, wastegate actuator capsule mounting A910E2355H 1 12 Capsule, wastegate actuation A910E6915F 1 13 Stud, turbo outlet A910E7016F 3 14 Stub Pipe & Nut, turbo coolant feed A910E2382F 1 15 Elbow Adaptor, turbo coolant feed A910E2369F 1 15a Permabond A134, elbow to turbo A100B6155V As req. 16 Spigot Pipe & Nut, turbo coolant return A910E2544F 1 Also see 40.02b Function Code: 40.21a, Page: 1 Function Code 40.21a Exhaust Manifold & Turbocharger, GT3 Dep Part Description 17 Elbow Adaptor, turbo coolant return 18 Hose, pressure sensing 19 Remarks Part Number Qty A910E2369F 1 A910E9280S 1 Hose, turbo to 'T' piece A910E2380K 1 20 'T' Piece, turbo/heater feed A910E2377F 1 21 Hose Clip, 16-25mm, hose to pipe & 'T' piece A079K6018F 2 22 Hose, turbo to header tank A910E2379K 1 23 Hose Clip, hose to turbo & header tank A910E2389F 2 24 Turbo Wastegate Rod A910E7048S 1 Includes hose clips Option Function Code: 40.21a, Page: 2 3 4 See 40.15a 7 2 4 5 8 9 6 12 13 10 1 14 11 40.23a 15 Service Parts List Function Code 40.23a AC Compressor, GT3 Dep Part Description 01 Remarks Part Number Qty AC Compressor A082P6064F 1 02 Spacer, compressor to rear bracket A907E1139F 1 03 Bolt, M10 x 40, hex, hd., compressor to rear bracket A075W2052Z 1 04 Washer, flat, M10, compressor to rear bracket A075W4024Z 1 05 Nyloc Nut, M10, compressor to rear bracket A075W3011Z 1 06 Bracket, compressor front to block A912E2276F 1 06a Bolt, M10 x 45, hex, hd., compressor bracket to block A075W5023Z 2 07 Bolt, M10 x 35, hex. hd., compressor to front bracket A075W2051Z 3 08 Washer, flat, M10, compressor to front bracket A075W4024Z 3 09 Nyloc Nut, M10, compressor to front bracket A075W3011Z 3 10 Idler Pulley & Adjuster Bracket Assembly A910E9049J 1 11 Stud, idler pulley bracket pivot A907E1197F 1 11a Permabond A130, stud securing A912E7033V As req. 12 Bolt, M8 x 30, hex.hd., idler pulley adjustment slot A075W2037Z 1 13 Washer, M8, thick, idler pulley adjustment slot A079W4019F 1 14 Washer, flat, M8 x 16.6 x 1.4, idler to bracket A075W4020Z 2 15 Nyloc Nut, M8,, idler to bracket A075W3010Z 2 Not illustrated Option Function Code: 40.23a, Page: 1 7 11 12 11 8 10 9 13 11 14 15 5 6 4 2 1 3 40.25 Service Parts List Function Code 40.25 Power Steering Pump, Pulley, Mounts & Fixings Dep Part Description Remarks 01 Power Steering Pump Assembly 02 Hub, pump to drive pulley 03 Option Part Number Qty Includes hub, item 2 A910E7022F 1 Part of item 1 A912E7013F 1 Drive Pulley, power steering pump B912E6589F 1 04 Setscrew, M8 x 16, hex. hd., pulley to pump A075W1036Z 3 05 Washer, spring, M8, pulley to pump A075W4036Z 3 06 Washer, flat, M8 x 16.6 x 1.4, pulley to pump A075W4020Z 3 07 Bracket, PAS pump mounting B910E2468K 1 08 Setscrew, M8 x 25, cap hd., bracket to block A075W7024F 4 09 Setscrew, M8 x 25, cap hd., pump to bracket, rear A075W7024F 2 10 Setscrew, M8 x 30, cap hd., pump to bracket, front A089W7052F 1 11 Washer, flat, M8 x 16.6 x 1.4, pump/bracket fixings A075W4020Z 7 12 Split Bush, pump front fixing lug A910E2560F 1 13 Adjuster Stud, belt tension B910E2470F 1 14 Locking Nut, adjuster stud A075W3021Z 1 15 Pivot Bolt, belt tension adjuster stud B910E2469F 1 15a Permabond A130, pump & bracket fixings A912E7033V As req. Function Code: 40.25, Page: 1 1 40.00b Updated 1st September 2014 Service Parts List Function Code 40.00b Engine Assemblies Dep Part Description Remarks Option Part Number Qty 01 Engine Assembly, V8 Without EGR European Specification A918E0319J 1 01a Engine Assembly, V8 With EGR, ECD 3 USA, ROW 2001 MY on A918E0363J 1 Function Code: 40.00b, Page: 1 Updated 1st September 2014 14 15 8 17 13 12 16 9 36 23 22 10 12 11 13 1 37 19 5 18 30 20 27 31 32 33 26 34 31 35 40.01b 6 28 21 7 24 25 29 3 4 2 Service Parts List Function Code 40.01b Engine Block, Mounts, V8 Dep Part Description Remarks 01 Cylinder Block Assembly Includes main bearing caps 02 Option Part Number Qty A918E0217J 1 Dowel, main bearing caps locating A918E6059F 6 03 Bolt, inner main bearing caps securing A918E0110F 10 04 Bolt, outer main bearing caps securing A918E0111F 10 05 Bolt, side main bearing caps securing A918W2170F 10 06 Jet, oil, piston cooling A918E0244F 4 07 Bolt, -jet securing A100W1105F 4 08 Cover, crankshaft rear oil seal A918E0143K 1 09 Oil seal, rear crankshaft A918E0210F 1 10 Bolt, cover to block A075W1030Z 12 11 Washer, cover to block A075W4013Z 12 12 Core Plug, 14mm, water jacket A918E6043F 2 13 Dowel, locating, block to cylinder head B907E6181F 6 14 Connector, brass, coolant hose A918E0103F 2 15 Core Plug, 22mm, water jacket A907E6038Z 1 16 Dowel, locating, head gasket A918E6059F 2 17 Blanking Plug, 1/8 x 27 NPTF, top of cylinder head A918W6549F 1 18 Blanking Plug, 3/8 x 18 NPSF, LHS cyl .block A918W6562F 1 Also see 40.02a Also clutch housing locating, 2 off Function Code: 40.01b, Page: 1 Updated 2nd February 2015 Function Code 40.01b Engine Block, Mounts, V8 Dep Part Description 19 Remarks Option Part Number Qty DipstickTube A918E0168F 1 20 Sleeve, tube to block A911E6378F 1 21 Olive, tube to block A912E6892F 1 22 Bolt, M6 x 12, hex. hd., dipstick tube to block A075W1027Z 1 23 Dipstick-engine oil level A918E0167F 1 24 Mounting Bracket, engine block A918E0154K 2 25 Bolt, M10 x 65, hex. hd., bracket to block A075W2056Z 6 26 Metalastic Engine Mount V8, V8GT A918E0267F 2 26a Metalastic Engine Mount Sport 350 B085E6009F 2 27 Bolt, M8 x 20, hex hd., mount to chassischassis A075W1038Z 4 28 Washer, flat, M8, mount to chassis A075W4020Z 4 29 Nyloc Nut, M8, mount to chassis A075W3010Z 4 30 Bolt, M12 x 100, cap hd., mount to bracket A100W7098F 2 31 Plain Washer A079W4083F 2 32 Buffer Washer, stepped rubber inside A085E6011F 2 33 Plain Washer A075W4008Z 2 34 Buffer Washer, rubber face upwards A085E6010F 2 35 Nyloc Nut, M12 A075W3012Z 2 36 'O' Ring, water pump Also see section 40.15 A918E6019F 1 37 'O' Ring, oil gallery Also see section 40.15 A918E6018F 1 Function Code: 40.01b, Page: 2 Updated 2nd February 2015 1 14 15 16 18 17 19 21 13 22 20 12 23 9 24 11 10 3 8 2 4 6 7 40.02d 5 Service Parts List Function Code 40.02d Gaskets & Sealants, Top Overhaul Set, V8 Dep Part Description 01 Remarks Option Part Number Qty Gasket Set, top overhaul A918E0316S 1 02 Gasket, cylinder Head A918E0029F 2 03 Gasket, inlet manifold B918E0027F 2 04 Gasket, camshaft cover A918E0123F 2 05 Oilseal, camshaft A918E6006F 4 06 Gasket, exhaust manifold to head A918E0028F 2 07 Gasket, turbo to manifold A918E0025F 2 08 Seal, valve stem A918E0209F 32 09 Seal, spark plug bore A918E0122F 8 10 Seal, camshaft cover bolt A918E0124F 12 11 'O' Ring, air valve A918E6024F 1 12 Gasket, air valve A918E0031F 1 13 Gasket, spark plug cover A918E0342F 2 14 Seal/Dowty Washer, M14 A918E6005F 4 15 'O' Ring, secondary injector A918E6067F 2 16 'O' Ring, secondary injector A918E6026F 2 17 Gasket, breather pipe A918E0302F 2 18 Gasket, EGR, manifold to plenum A918E0024F 1 Function Code: 40.02d, Page: 1 Updated 28th January 2011 Function Code 40.02d Gaskets & Sealants, Top Overhaul Set, V8 Dep Part Description 19 Remarks Option Part Number Qty Gasket, throttle body A918E0026F 2 20 Gasket, EGR Flange A918E0033F 4 21 Gasket, EGR valve A918E0032F 1 22 'O' Ring, coolant connection A918E6021F 1 23 'O' Ring, thermostat/front Cover A918E6019F 1 24 Gasket, plenum to manifold A918E0023F 2 25 Plenum Gasket Set A918E0315S 1 Function Code: 40.02d, Page: 2 Updated 28th January 2011 10 8 11 7 6 9 12 1 2 5 4 3 40.02e Function Code 40.02e Gaskets & Sealants, Bottom Overhaul Set, V8 Dep Part Description 01 Remarks Option Part Number Qty Gasket Set, bottom overhaul A918E0317S 1 02 Oil Seal, crankshaft, front A918E6007F 1 03 'O' Ring, oil pick up pipe A918E6020F 1 04 'O' Ring, sump plug A912E6694F 1 05 Gasket, turbo oil drain A918E0030F 2 06 Oilseal, crankshaft, rear A918E0210F 1 07 'O' Ring, oil filter housing A918E6023F 1 08 'O' Ring, oil filter housing A918E6025F 1 09 'O' Ring, front cover to cylinder block oil gallery A918E6018F 1 10 'O' Ring, front cover to water pump A918E6019F 1 11 'O' Ring, front cover to water pump cover A918E0094H 1 12 Oil Seal, idler shaft A918E6006F 1 Function Code: 40.02e, Page: 1 2 3 7 1 9 See 40.21 8 7 5 4 40.03b 6 Function Code 40.03b Sump Assembly, V8 Dep Part Description Remarks 01 Oil Sump Includes drain plug 02 Part Number Qty B918E0211J 1 Baffle, sump A918E0166F 1 03 Bolt, M6 x 12, hex. hd., baffle to sump A075W1027Z 7 04 Oil Drain Plug Prior to '98 MY A911E6343F 1 04a Oil Drain Plug '98 MY on A918E0349F 1 05 '0' Ring, drain plug to sump A912E6694F 1 06 Bolt, M8 x 25 , hex. hd., sump to block A075W1039Z 20 07 Washer, flat, M8, sump to block A075W4020Z 22 08 Spigot, turbo oil feed A918E0243F 2 09 Screw, M8 x 25, cap hd., sump rear to block A075W7024F 2 With oil temperature sensor tapping* Option *For sensor see 17.06 Function Code: 40.03b, Page: 1 15 1 14 13 12 5 19 11 See 17.06 18 6 6 20 19 19 3 15 7 14 6 19 13 12 17 11 10 20 7 4 2 8 40.05b 16 Service Parts List Function Code 40.05b Cylinder Head , Valves, Springs, V8 Dep Part Description Remarks 01 Cylinder Head Assembly, RH 01a Option Part Number Qty Incl. valves, springs, cam caps, studs & core plugs B918E0004J 1 Cylinder Head, sub assembly, RH Incl. cam caps, studs & core plugs A918E0202J 1 02 Cylinder Head Assembly, LH Incl. valves, springs, cam caps, studs & core plugs B918E0003J 1 02a Cylinder Head, sub assembly, LH Incl. cam caps, studs & core plugs A918E0201J 1 03 Gasket, cylinder head Also see 40.02 A918E0029F 1 04 Seat, exhaust valve A918E0082F 16 05 Bolt, M11 x 258 x 1.5 6g, cylinder head fix. A918E0112F 20 06 Plug, oil gallery ¼ x 18 NPTF A912E7037Z 8 07 Stud, exhaust manifold (M8 x 1.25 4H x 45) B918E0120F 18 08 Valve, exhaust A918E0002F 16 10 Valve Guide, exhaust A918E0107F 16 11 Seat, valve spring A918E0209F 32 12 Valve Spring A918E0159F 32 13 Retainer, valve spring A918E0101F 32 14 Valve Retaining Collet A918E6000F 64 15 Hydraulic Tappet A918E6004F 32 16 Valve, inlet A918E0001F 16 Function Code: 40.05b, Page: 1 Updated 28th January 2011 Function Code 40.05b Cylinder Head , Valves, Springs, V8 Dep Part Description 17 Remarks Option Part Number Qty Seat, inlet valve A918E0079F 16 18 Valve Guide, inlet A918E0076F 16 19 Core Plug, 22mm, water jacket A907E6038Z 4 20 Core Plug, 14mm, oil gallery/air rail A918E6043F 7 21 Bolt. M6 x 40, hex. hd., cam caps to head Not illustrated, cam caps part of head assembly A075W2030Z 40 22 Washer, flat, M6, cam caps to head Not illustrated, cam caps part of head assembly A075W4013Z 40 Function Code: 40.05b, Page: 2 Updated 28th January 2011 See 44.05 4 22 5 7 12 6 13 20 2 21 11 18 8 16 15 9 10 14 17 12 1 3 40.07c 19 Function Code 40.07c Camshafts, Tappets, Cam Cover, V8 Dep Part Description Remarks 01 Cam Cover Assembly, RH 02 Part Number Qty With plug well drains, red finish B918E0214J 1 Cam Cover Assembly, LH With plug well drains, red finish B918E0213J 1 02a Cam Cover Assembly, RH Blue finish Sport 350 A918E0372J 1 02b Cam Cover Assembly, LH Blue finish Sport 350 A918E0371J 1 03 Gasket, camshaft cover Also see 40.02 A918E0123F 2 04 Spark Plug Lead Retainer B918E0170F 2 05 Spark Plug Well Cover, RH Red finish A918E0130K 1 05a Spark Plug Well Cover, LH Red finish, not illustrated A918E0129K 1 05b Spark Plug Well Cover, RH Blue finish Sport 350 A918E0368L 1 05c Spark Plug Well Cover, LH Blue finish, not illustrated Sport 350 A918E0367L 1 06 Seal, spark plug cover to cam cover Also see 40.02 A918E0342F 2 07 Bolt, M6 x 16, flg. hd., plug cover to cam cover A918W5208F 6 08 Shoulder Bolt, camshaft cover to head A918E0196F 12 09 Retaining Washer, seal A082W4172F 12 10 Seal, camshaft cover bolt A918E 0124F 12 11 Pipe Connector, 7.8mm dia. A918E0304F 1 12 Pipe Connector, 12.7mm dia. A918E0305F 2 13 Inlet Camshaft , LH Colour coded blue C918E0063F 1 13a Inlet Camshaft Inlet, RH Colour coded tan C918E0065F 1 14 Exhaust Camshaft, LH Colour coded white, integral sector, cam angle C918E0062F 1 Also see 40.02 Option Function Code: 40.07c, Page: 1 Function Code 40.07c Camshafts, Tappets, Cam Cover, V8 Dep Part Description Remarks 14a Exhaust Camshaft, RH 15 Seal, spark plug bore 16 Option Part Number Qty Colour coded green C918E0064F 1 Also see 40.02 A918E0122F 8 Snubber, camshaft drive belt A918E0138F 1 17 Screw, M6 x 16, csk., skt., hd. A918W7120F 2 18 Oil Filler Cap A912E6965F 1 19 Oil Seal, camshaft A918E6006F 4 20 Sector, cam angle sensor 'B' level camshaft only A918E0177F 1 21 Screw, M6 x 12, hex. hd., sector to camshaft 'B' level camshaft only A075W1027Z 1 22 Silastic, clear, breather to cam cover A075U6044V 20ml Also see 40.02 Replaces black loctite 5910 Function Code: 40.07c, Page: 2 3 1 5 8 6 9 4 12 8 7 2 11 40.08 10 Service Parts List Function Code 40.08 Camshaft Drive Chain & Sprockets Dep Part Description 01 Remarks Option Part Number Qty Idler Sprocket B918E0040F 1 02 Crankshaft Sprocket A918E0041F 1 03 Chain, primary drive A918E0042F 1 04 Roller Bearing/Sleeve Assy., front, 55mm O/D Fits early front cover with 55mm housing* A918E0337F 1 04a Roller Bearing, front, 52mm O/D Fits late front cover with 52mm housing* A918E6074F 1 05 Roller Bearing, rear A918E6073F 1 06 Snubber Mounting A918E0119K 2 07 Snubber, RH A918E0116F 1 08 Snubber, LH A918E0115F 1 09 Screw, M4 x 12, csk. skt. hd. A918W7116F 4 10 Bolt, M8 x 25, hex. hd. A075W1039Z 4 11 Washer, flat, M8 A075W4020Z 4 12 Spacer Sleeve, idler shaft oil seal A918E0335F 1 * See Service Bulletin 1997/20 Function Code: 40.08, Page: 1 Updated 28th January 2011 .',. /-\ L I f 11-O -cD lv'ln o ,,,o LU$ Service Parts List Function Code 40.09b Pistons, Con-rods, Liners, V8 Dep Part Description Remarks 01 Piston Assembly 02 Piston and Liner Assembly 03 Bush, con-rod 04 Con Rod Assembly 05 Bolt, con-rod, M8 x 1.25 4h x 44, Mn Ph 06 Option Part Number Qty Comprising: piston, ring set & gudgeon pin/circlips, please state 'A' or 'B' grade when ordering A918E0306J 8 State 'A' or 'B' grade when ordering, see S/B 2000/12 A918E0052F 8 A918E0006F 8 Includes bolts A918E0087F 8 Part of con-rod assembly B918E0113F 16 Shell, con rod ,standard A918E0011F 16 06a Shell, con rod, -0.25mm A918E0016F As req. 06b Shell, con rod ,-0.50mm A918E0017F As req. 07 Piston Ring, top A918E0054H 8 08 Piston Ring, second A918E0055H 8 09 Piston Ring, oil control A918E0056H 8 10 Liner Sealant A918E6069V As req. Not illustrated Function Code: 40.09b, Page: 1 Updated 28th January 2011 _=--=--- I r fl-o -1- //'lv) l , , O LIJ$ Function Code 40.11b Crankshaft, Bearings, Flywheel, V8 Dep Part Description 01 Remarks Option Part Number Qty Crankshaft C918E0019F 1 02 Key, square section, pulley locking B918E0018F 1 03 Washer, crankshaft pulley A918E0176F 1 04 Bolt, M16 x 150, hex. hd. A918E0114F 1 05 Flywheel A918E0325F 1 06 Spigot Bearing, first motion shaft A912E6862F 1 07 Bolt, flywheel to crankshaft A918E0043F 8 08 Bearing, main-lower, standard A918E0007F 5 08a Bearing, main-lower, 0.25mm A918E0015F 5 08b Bearing, main-lower, 0.50mm A918E0013F 5 09 Bearing, main-upper, standard A918E0008F 5 09a Bearing, main-upper, 0.25mm A918E0014F 5 09b Bearing, main-upper, 0.50mm A918E0012F 5 10 Thrust washer, lower, with tag A918E0009F 2 11 Thrust Washer, upper, without tag A918E0010F 2 12 Grease, Esso Unirex N3, spigot bearing lubrication A912E6891F 5gm Twin Plate clutch Not illustrated Function Code: 40.11b, Page: 1 8 4 See 46.01 9 6 5 11 10 7 2 3 13 12 1 40.13b Service Parts List Function Code 40.13b Water Pump Assembly, Thermostat, V8 Dep Part Description 01 Water Pump Assembly 02 Pulley, water pump 03 'O' Ring, water pump to front cover 04 Housing, thermostat 05 'O' Ring, thermostat housing, RH 06 'O' Ring, thermostat housing, LH 07 Remarks Option Part Number Qty B918E0088F R/B C918E0088F 1 A918E0072F 1 A918E0094H 1 A918E0141K 1 Also see 40.02 A918E6019F 1 Also see 40.02 A918E6021F 1 Thermostat, 82º A918E6037F 1 08 Bolt, M8 x 60, hex. hd., housing to block A075W2043Z 3 09 Washer, flat, M8, housing to block A075W4020Z 3 10 Bolt, M8 x 25, hex. hd., water pump to front cover A075W1039Z 3 11 Washer, flat, M8, water pump to front cover A075W4020Z 3 12 Bolt,M6 x 16, hex. hd., pulley to water pump A075W1028Z 4 13 Washer, flat, M6, pulley to water pump A075W4013Z 4 Also see 40.02 Function Code: 40.13b, Page: 1 Updated 1st August 2014 10 12 15 1 11 13 22 14 9 23 8 See 17.06 22 21 20 16 2 17 19 Part of item 1 4 3 18 5 19 24 6 Part of item 1 See 17.06 7 40.15b Function Code 40.15b Lubrication System, V8 Dep Part Description 01 Front Cover/Oil Pump/PRV Assembly 02 Oil seal, camshaft idler shaft 03 OIl seal, crank front 04 Oil Pick=Up Pipe 05 'O' Ring, oil pick-up to front cover 06 Remarks Option Part Number Qty B918E0044F 1 Also see 40.02a A918E6006F 1 Also see 40.02a A918E6007F 1 A918E0161F 1 A918E6020F 1 Bolt, M6 x 12, hex. hd.,oil pick-up to block A075W1027Z 2 07 Screw, M6 x 80, hex. hd.,oil pick-up to front cover A082W2174F 2 08 Adaptor, oil cooler hose A907E6300F 2 09 Sealing Washer, oil cooler adaptor B907E6301F 2 10 Oil Filter Housing Assy. Includes adaptors & washers Prior to '98 MY A918E0215J 1 10a Oil Filter, Housing Assy. Includes adaptors, washers & blanking plug '98 MY on A918E0347J 1 11 'O' Ring, oil filter housing to block, lower Also see 40.02a A918E6023F 1 12 'O' Ring oil filter housing to block, upper Also see 40.02a A918E6025F 1 13 Bolt, M8 x 35, hex. hd., oil filter housing to block A075W2038F 2 14 Bolt, M8 x 45, hex. hd., oil filter housing to block A075W2040Z 2 15 Washer, flat, M8 x 16.6 x 1.4, oil filter housing to block A075W4020Z 4 16 Adaptor, oil filter A918E0104F 1 17 Oil Filter C907E6000W 1 18 Bolt, M8 x 30, hex. hd., cover to block A075W2037Z 8 19 Washer, flat, M8 x 16.6 x 1.4, cover to block A075W4020Z 13 Also see 40.02a Function Code: 40.15b, Page: 1 Function Code 40.15b Lubrication System, V8 Dep Part Description Remarks 20 Screw, M8 x 25, csk. skt.. cover to block SCF08025F 1 21 Setscrew, M6 x 25, hex. hd., cover to block A075W1031F 8 22 Washer, flat, M6 x 12.1 x 1.4, cover to block A075W4013Z 9 23 Setscrew, M6 x 20, hex. hd., cover to block A075W1030Z 1 24 Bolt, M8 x 65, hex. hd., cover to block A075W2044Z 5 25 Overhaul Kit, oil pump A918E0404S 1 Not illustrated Option Part Number Qty Function Code: 40.15b, Page: 2 1 4 5 2 See 17.06 See 44.05 3 40.17b Service Parts List Function Code 40.17b Ignition System, Spark plugs, Leads, V8 Dep Part Description Remarks 01 HT Lead Set 01a Option Part Number Qty One per cylinder bank/coil pack A918E0095F 2 Plug Lead No.1 Part of item 1 A918E0096H 2 01b Plug Lead No.2 Part of item 1 A918E0097H 2 01c Plug Lead No.3 Part of item 1 A918E0098H 2 01d Plug Lead No.4 Part of item 1 A918E0099H 2 02 Spark Plug A918E6039F 8 03 Breather Cover/Mounting Bracket, coil packs A918E0136F 1 04 Coil Pack A918E6009F 2 05 Bolt, M6 x 30, hex. hd., coil to breather cover fix A075W1032Z 8 One per cylinder bank Function Code: 40.17b, Page: 1 Updated 16th July 2012 6 7 7 6 5 3 4 3 2 3 1 2 40.19b Updated 28th January 2011 Service Parts List Function Code 40.19b Alternator and Starter Motor, V8 Dep Part Description 01 Remarks Option Part Number Qty Alternator, 100A A918E6013F 1 02 Bolt, M10 x 130, hex. hd., alternator fixing A075W2065F 2 03 Washer, flat, M10, alternator fixing A075W4024Z 4 04 Nut, M10, alternator fixing A075W3011Z 2 05 Starter Motor A918E0198R 1 06 Bolt, M10 x 25, hex. hd. starter fixing A075W1048Z 2 07 Washer, flat, M10, starter fixing A075W4024Z 2 Return to Lotus via dealer for recon Function Code: 40.19b, Page: 1 Updated 28th January 2011 15 16 47 6 4 5 7 46 3 8 2 18 13 15 12 41 19 15 16 10 1 16 9 28 10 21 11 12 18 20 14 10 15 23 16 40 41 25 26 27 32 24 17 48 44 22 45 28 11 39 43 34 38 33 30 10 42 36 37 34 35 31 10 29 40.21b Updated 6th February 2013 49 Service Parts List Function Code 40.21b Exhaust Manifolds & Turbochargers, V8 Dep Part Description 01 Exhaust Manifold, LH 02 Locking Plate, exhaust manifold 03 Remarks Option Part Number Qty B918E0155K 1 2 off RH, 1 off LH A918E0260F 3 Locking Plate, exhaust manifold 1 off RH, 2 off LH A918E0259F 3 04 Locking Plate, exhaust manifold 3 off RH & LH A918E0258F 6 05 Bracket Assembly, turbo coolant return pipe, LH A918E0275F 1 06 'P' clip, 10/12mm A918W6577F 1 07 Locknut, M8, copper, manifold to head A075W3035Z 18 08 Washer, flat, M8 x 20 A079W4019F 18 09 Pipe Assembly, turbo oil feed, LH A918E0187F 1 10 Adaptor, coolant pipes A918E6088F 5 11 Turbocharger B918E0060F 2 12 Gasket, turbo to manifold A918E0025F 2 13 Pipe Assembly, turbo coolant return, LH A918E0191F 1 14 Pipe Assembly, turbo coolant feed, LH A918E0190F 1 15 Banjo Bolt, coolant pipes banjo fix. A918E6086F 4 16 Washer, copper, coolant pipes banjo fix. A918E6087F 8 17 Circlip, wastegate rod end retention A910E7032S 2 18 'P' Clip, 8mm A918W6578F 2 A918E0060F R/B Also see 40.02 Function Code: 40.21b, Page: 1 Updated 6th February 2013 Function Code 40.21b Exhaust Manifolds & Turbochargers, V8 Dep Part Description 19 Remarks Option Part Number Qty 'T' Piece, turbocharger coolant return A918E0280F 2 20 Pipe Assembly, turbo coolant return, RH A918E0189F 1 21 Pipe Assembly, turbo oil feed, RH A918E0194F 1 22 'P' Clip, 10/12mm A918W6577F 2 23 Bolt, M5 x 10, hex. hd., clip fixing A100W1105F 4 24 Exhaust Manifold, RH A918E0156K 1 25 Locking Plate, turbocharger fixing A918E0262F 4 26 Nut, M10 x 1.5, kayloc, turbo to manifold A918W3158F 8 27 Nut, M6, capsule to turbo A075W3020Z 4 28 Waste Gate Capsule A918E6078S 2 29 Hose, 420mm, wastegate capsule A918E0276F 2 30 Clip, hose securing A918W6565F 4 31 Pipe Assembly, turbo coolant feed, RH A918E0188F 1 32 Gasket, exhaust manifold to head A918E0028F 2 33 Hose, sump to turbocharger, RH (long) A918E0181F 1 33a Heatshield, 22mm OD, turbo oil drain hose protector A918E6071V 70mm 34 Clip, hose to turbocharger B907E6085Z 4 35 Elbow, turbo oil drain A918E0145K 2 36 Washer, flat, M8 x 17 A075W4020Z 4 37 Bolt, M8 x 40, hex. hd., elbow to turbo A075W2039D 4 38 Gasket, elbow to turbo A918E0030F 2 Also see 40.02 Not illustrated Function Code: 40.21b, Page: 2 Updated 6th February 2013 Function Code 40.21b Exhaust Manifolds & Turbochargers, V8 Dep Part Description 39 Pipe Adaptor 40 Stud, manifold to turbo, M10 x 34 41 Stud, M10 x 38. turbo to exhaust 42 Remarks Option Part Number Qty A918E6089F 2 Part of items 1 & 24 A918E0121F 8 Part of item 11 A918E6082S 6 Banjo Bolt, coolant pipe to turbo, RH A918E6064F 1 43 Washer, copper, coolant pipe to turbo, RH A918E6090F 1 44 Rod End, wastegate capsule A918E6091S 2 45 Locknut, rod end wastegate capsule A918E6092S 2 46 Blanking Plate, EGR hole, manifold, LH Non EGR cars A918E6079F 1 47 Bolt, M6 x 16, hex. hd., plate to manifold, LH Non EGR cars A918W1152F 2 48 Stud, M6 x 25, manifold to heatshield A918E0329F 4 49 Hose, sump to turbocharger, LH (short) A918E0182F 1 For nut see 45.05 Function Code: 40.21b, Page: 3 Updated 6th February 2013 5 2 1 5 3 5 4 40.23b Updated 28th January 2011 Service Parts List Function Code 40.23b AC Compressor, V8 Dep Part Description Remarks 01 Compressor, A.C. with pulley Type 1135153 02 Option Part Number Qty A082P4389F 1 Bolt, M10 x 120, hex. hd.,compessor to block A075W2064Z 1 03 Bolt, M10 x 110, hex. hd.,compessor to block A100W2117F 1 04 Bolt, M10 x 90, hex. hd.,compessor to block A075W2060F 1 05 Washer, flat, M10, compressor to block A075W4024Z 3 Function Code: 40.23b, Page: 1 Updated 28th January 2011 I r n lf)r o - u)c! ,,,O llJ $ Function Code 40.25a Power Steering Pump, Pulley, Mounts & Fixings, V8 Dep Part Description 01 Remarks Option Part Number Qty Pump, power assisted steering A918E0300K 1 02 Pulley, PAS pump B918E0071F 1 03 Bolt, M8 x 16, hex. hd., pulley to pump A075W1036Z 3 04 Washer, M8 x 16.6, pulley to pump A075W4020F 3 05 Bracket, pump mounting A918E0148F 1 06 Bolt, 5/16" x 2.25", hex. hd., bracket to LH head A075W2024F 3 07 Washer, flat, M8 x 16.6 A075W4020F 6 08 Bolt, M8 x 30, hex. hd., pump to bracket A075W2037Z 3 Function Code: 40.25a, Page: 1 See 40.23a 2 1 3 5 6 7 4 8 5 11 6 7 17 16 9 10 12 13 14 20 15 19 18 41.01b Updated 6th February 2013 Service Parts List Function Code 41.01b Camshaft Drive Belt, GT3 Dep Part Description Remarks 01 Camshaft Drive Belt 02 Camshaft Drive Pulley, inlet, 2.0 litre Red dots 110 deg. MOP 02a Camshaft Drive Pulley, inlet, 2.2 litre 03 Part Number Qty B912E6697F 1 Except Australia C910E2186F 1 Green dots 104 deg. MOP Australia only A912E2019F 1 Camshaft Drive Pulley, exhaust, 2.0 litre Red dots 110 deg. MOP Except Australia C910E2186F 1 03a Camshaft Drive Pulley, exhaust, 2.2 litre Blue dots 100 deg. MOP Australia only B910E2169F 1 04 Auxiliary Shaft Drive Pulley A912E2019F 1 05 Washer, pulley to shaft A907E6026Z 3 06 Washer, spring, pulley to shaft A075W4037Z 3 07 Bolt, M10 x 35, pulley to shaft A075W2015Z 3 07a Permabond A131, bolt securing A912E7034V As req. 08 Bracket, belt tensioner to block C912E2275F 1 09 Washer, flat, M10, bracket to block A075W4024Z 2 10 Bolt, M10 x 45, bracket to block A075W2053Z 2 11 Stud, M10, tensioner fixing B907E0504K 1 11a Permabond A134, stud securing A100B6155V As req. 12 Eccentric Hub, belt tensioner A912E2176F 1 13 Pulley/Bearing, belt tensioner A907E6249F 1 13a Belt Adjuster Assembly A920E0026J 1 Not illus., inludes items 12 to 15 Option 2.0 litre only Function Code: 41.01b, Page: 1 Updated 6th February 2013 Function Code 41.01b Camshaft Drive Belt, GT3 Dep Part Description 14 Remarks Option Part Number Qty Sleeve, tensioner pulley diameter increasing 2.0 litre only A920E0020F 1 15 Circlip, sleeve to pulley/bearing 2.0 litre only A920E6006F 1 16 Nyloc Nut, M10, hub fixing A075W3011Z 1 17 Washer, flat, M10, hub fixing A075W4024Z 1 18 Cam Belt Drive Pulley, crankshaft, 2.0 litre Except Australia A920E0013F 1 18a Cam Belt Drive Pulley, crankshaft, 2.2 litre Australia only A912E2018F 1 19 Flange, drive pulley rear A907E0096Z 1 20 Woodruff Key, pulley to crankshaft A907E6016Z 1 Function Code: 41.01b, Page: 2 Updated 6th February 2013 4 5 2 2 7 10 9 5 12 13 11 1 4 1 7 8 6 3 41.01c Service Parts List Function Code 41.01c Camshaft Drive Belts, V8 Dep Part Description Remarks 01 Belt Toothed camshaft drive 108 tooth 3/8 pitch See S/B 1997/20 02 Option Part Number Qty C918E0298F 2 Pulley, camshaft drive A918E0294F 4 03 Pulley Assembly, primary shaft B918E0295J 2 04 Tensioner Assembly, timing belt C918E0297J 2 04a Tensioner Hub, 30mm O/D D918E0293F 2 04b Tensioner Drum, 74mm O/D, 30mm I/D C918E6066F 2 05 Pulley, idler A918E0219F 2 06 Flange/spacer, primary shaft B918E0296F 1 07 Washer, special, M12, pulley to shaft/camshaft A918E0102F 5 08 Bolt, M12 x 65, hex. hd., pulley to shaft A918W5225F 1 09 Bolt, M8 x 60, hex. hd., tensioner to head A918W2180F 2 10 Washer, flat, M8, tensioner to head A079W4019F 2 11 Bolt, M10 x 40, hex. hd., idler to head A075W2052Z 2 12 Washer, flat, M10, idler to head A918E0269Z 2 13 Bolt, M12 x 70, hex. hd., pulley to camshaft A918W5225F 4 A918W2173F R/B Function Code: 41.01c, Page: 1 Updated 28th January 2011 4 8 9 7 6 5 10 See 40.25 1 2 41.03a 3 Service Parts List Function Code 41.03a Auxiliary Drive Belts & Pulleys, GT3 Dep Part Description 01 Remarks Option Part Number Qty Auxiliary Drive Pulley, crankshaft A907E1193F 1 02 Washer, conical, pulley retention B907E1106F 1 03 Setscrew, 0.5" x 1.5" UNF, hex. hd., pulley retention A075W1020Z 1 04 Water Pump Drive Pulley A910E7019F 1 05 Setscrew, M8 x 12, pulley to hub A075W1035Z 4 06 Washer, spring, M8, pulley to hub A075W4036Z 4 07 Washer, flat, M8 x 16.6 x 1.4, pulley to hub A075W4020Z 4 08 Drive Belt, alternator A907E6332F 1 09 Drive Belt, water pump & PAS pump A910E6638F 1 10 Drive Belt, AC compressor A910E6656F 1 AC cars Function Code: 41.03a, Page: 1 (f, o $ o o o ro (\ o c) $ 0) o *,Q)' { q t o o o (v) (\ c) \t o o U' O) o t o o o I tr n.cl E(Y) /no v) US Function Code 41.03b Auxiliary Drive Belts & Pulleys, V8 Dep Part Description 01 02 Remarks Option Part Number Qty Belt, ancillary drive B918E0069F 1 Ancillary Drive Pulley/Vibration Damper A918E0039F 1 Function Code: 41.03b, Page: 1 1 2 41.04 Function Code 41.04 Auxiliary Belt Tensioner, V8 Dep Part Description 1 2 Remarks Option Part Number Qty Tensioner, ancillary drive belt A918E0175F 1 Bolt, M10 x 80, hex. hd., tensioner to engine A075W2061Z 1 Function Code: 41.04, Page: 1 1 4 3 6 5 6 5 6 6 5 5 2 41.05 Service Parts List Function Code 41.05 Belt Guards, V8 Dep Part Description Remarks 01 Cover Assembly, timing belts Comprises items: 2, 3 & 4 02 Option Part Number Qty A918E0242F 1 Cover, timing belts, centre section A918E0241H 1 03 Cover,timing belt, RH section A918E0240H 1 04 Cover, timing belt, LH section A918E0239H 1 05 Bolt, M6 x 55, hex hd., covers to engine A075W2034Z 4 06 Washer, flat, M6 x 12.5, covers to engine A075W4013Z 4 Function Code: 41.05, Page: 1 Updated 2nd February 2015 5 53 49 1 9 8 10 48 7 11 50 47 13 6 3 51 2 4 14 12 6 31 6 52 30 29 28 27 24 5 15 25 16 22 26 23 33 18 37 36 38 40 21 19 35 43 33 17 41 20 42 46 39 44 45 35 33 36 42.01a 32 34 Service Parts List Function Code 42.01a Airboxes, Trunking, Air Filters & Chargecooler, GT3 Dep Part Description Remarks 01 Chargecooler Assembly 01a Spigot, chargecooler air bleed, 6mm 02 Option Part Number Qty Includes Decal Plate, item 53 C910E9270J 1 Not illustrated A912E2623F 1 Rubber Mounting, chargecooler, front A910E2564K 1 03 Rubber Mounting, chargecooler rear A910E7000F 1 04 Mounting Bracket, chargecooler, front A910E2451K 1 05 Nyloc Nut ,M8, chargecooler to front bracket A075W3010Z 1 06 Washer, flat, M8 x 16, chargecooler fixing A075W4020Z 3 07 Hose, chargecooler to plenum nozzle A910E2543F 1 08 Hose Clip, chargecooler outlet hose A910E7004F 2 09 Plenum Nozzle A910E2434K 1 10 Gasket, nozzle to backplate A910E1474F 1 11 Plenum Backplate A910E9257J 1 12 Gasket, plenum backplate A910E1475F 1 13 Washer, flat, M8 x 16 A075W4020Z 2 14 Washer, spring, M8 A075W4036Z 2 15 Bolt, M8 x 55, hex. hd., cover to backplate A075W4036Z 2 16 Cover, intake plenum B910E2198F 1 17 Stay, plenum to engine mounting A910E2444F 1 Function Code: 42.01a, Page: 1 Function Code 42.01a Airboxes, Trunking, Air Filters & Chargecooler, GT3 Dep Part Description 18 Remarks Option Part Number Qty Washer, flat, M8 x 16, cover to backplate A075W4020Z 8 19 Bolt, M8 x 80, cover to backplate A075W2045F 8 20 Engine Bay sidewall, RH B082B4782K 1 20a Engine Bay sidewall, LH C082B4783K 1 21 Seal, air filter element C907E0588Z 1 22 Air Filter Element A907E6182Z 1 23 'P' Clip, harness fixing A076Q6013Z 2 24 Cover, air filter B082E4154K 1 25 Connector, boost gauge take off A910E6771F 1 26 Rivnut, M6, cover to sidewall A082W3092F 2 27 Clamp Bracket, cover to sidewall A082E4158F 2 28 Washer, flat, M6 x 25, cover to sidewall A075W4017Z 2 29 Washer, spring, M6, cover to sidewall A075W4035Z 2 30 Setscrew, M6 x 30, hex. hd., cover to sidewall A075W1032Z 2 31 Mounting Bracket, chargecooler rear B910E2452F 1 32 Trunking, induction silencer to sidewall A082B4928K 1 33 Hose Clip, 80-100 mm, hose fixing A907E6347F 5 34 Trunking, intake duct to silencer A082B4929K 1 35 Hose connector, induction silencer A082B4926J 2 36 Pop Rivet, connector to body A089W6297Z 8 37 Intake Duct, engine air intake, RH A082B4770K 1 Function Code: 42.01a, Page: 2 Function Code 42.01a Airboxes, Trunking, Air Filters & Chargecooler, GT3 Dep Part Description 38 Grille, engine air intake duct to body 38a Pop Rivet, grille fixing 38b Washer, flat, 1/8" x 3/8", pop rivet securing 39 Adaptor, RH intake to trunking 39a Screw, No.8 x 3/8", pan pozi., adaptor to intake duct 40 Remarks Part Number Qty A082U5945F 1 Not illustrated A075W6094Z 4 Not illustrated A075W4001Z 4 A082B4824K 1 A075W5031Z 3 Liner, induction silencer upper A082V7762K 1 41 Liner, induction silencer inboard A082V7761K 1 42 Liner, induction silencer lower A082V7760K 1 43 Grille, induction silencer filter A082U7213F 1 44 Washer, pop rivet, cover to wheelarch A075W4000Z 9 45 Pop Rvet, silencer cover to wheelarch A089W6297F 9 46 Cover, induction silencer, wheelarch A082B4925K 1 47 Induction Hose, airbox to turbo F907E1089F 1 48 Foam Sleeve, hose protection A082E4129K 1 49 Hose Clip, hose to turbo A075L6044F 1 50 Hose, turbo to chargecooler A910E2542F 1 51 Hose Clip, chargecooler inlet hose A082L6198F 2 52 Aerotite Nut, M8, chargecooler to rear bracket A075W3022Z 1 53 Decal Plate, Lotus Chargecooler B910E2553F 1 Not illustrated Option Function Code: 42.01a, Page: 3 20 23 13 10 15 7 21 7 4 3 11 9 19 2 14 7 1 20 7 7 22 5 9 7 18 8 7 4 24 12 16 23 17 3 8 5 18 7 6 42.01b Updated 2nd November 2015 Service Parts List Function Code 42.01b Airboxes, Trunking & Air Filters, V8 Dep Part Description 01 Remarks Option Part Number Qty Air Filter Housing, RH A918E0256J 1 02 Air Filter Housing, LH A918E0255J 1 03 Air Filter Element A918E6042F 2 04 Hose, air intake to filter A918E0246F 2 05 Hose, filter to turbo A918E0221F 2 06 Grommet, filter to turbo hose A918E6060F 2 07 Hose Clip, 50/70mm A100E6082F 12 08 Elbow, turbo inlet B918E0248F 2 09 Seal ring, (white), filter housing A918E0254F 2 10 Compressor Outlet Duct, RH B918E0132K 1 11 Compressor Outlet Duct, LH B918E0131K 1 12 Sleeve, compressor inlet/outlet A918E0249F 2 13 Outlet Spigot, IAC hose B918E0105F 1 14 Heatshield Sleeve, compressor outlet hose B918E0264F 1 15 Bolt, M8 x 1.24 x 60, hex. hd., duct fix. B082W1114F 1 16 Connector, 12.7mm, filter housing to breather A918E6035F 2 17 Breather Hose Assembly, cam cover, RH Includes spring clips, item 18 A918E0274F 1 18 Breather Hose Assembly, cam cover, LH Includes spring clips, item 18 A918E0273F 1 Function Code: 42.01b, Page: 1 Updated 1st December 2013 Function Code 42.01b Airboxes, Trunking & Air Filters, V8 Dep Part Description 19 Remarks Option Part Number Qty Spring Clip, breather hose assembly A082L6219F 4 20 Hose, ducts to throttle body & turbos A918E0183F 4 21 Hose Clip, 40-60mm A910E6829F 4 22 Bolt, M5 x 30, flg. hex. hd., filter housing fix. A918W5209F 10 23 Air Intake Duct A082B5336K 2 24 Protective Sleeve, inlet trunking, LH See service Bulletin 2003/05 A082V9146K 1 25 Finisher Air Intake Duct Not illustrated A082B5338K 2 From VIN: 0515 Function Code: 42.01b, Page: 2 Updated 1st December 2013 21 20 16 17 19 15 18 14 12 17 See 17.06 13 12 1 7 9 2 5 11 9 10 8 6 3 4 42.04a Service Parts List Function Code 42.04a Throttle Body, Mechanism & IAC Valve, V8 Dep Part Description 01 Idle Air Control Valve (IAC) 02 Rubber Sleeve, IAC to clamp 03 Remarks Option Part Number Qty A918E6011F 1 A918E0179F 1 Clamp, IAC to plenum A918E0180F 1 04 Bolt, M6 x 16, hex. hd., clamp to plenum A075W1027Z 2 05 Hose Clip, 20/32, hoses to IAC B907E6085Z 4 06 Hose, IAC. to EGR manifold A918E0185F 1 07 Hose IAC to compressor duct A918E0186F 1 08 Bolt, M6 x 100, hex. hd throttle body/intake to plenum A075W2049Z 2 09 Washer flat, M8 x 16.6, intake to throttl body A075W4020Z 4 10 Bolt, M8 x 20, hex. hd., intake to throttle body A075W1038Z 2 11 Intake Elbows B918E0139K 1 12 Gasket, throttle body to A918E0026F 2 13 Throttle Body Assembly C918E0074F 1 14 Drop Link, throttle Linkage A918E6051F 1 15 Stud, M8, throttle body/intake elbows to plenum A918E0197F 2 16 Dome Nut, M8, stud to plenum A918W3145F 2 17 Washer, M6, flat A918E6047F 1 18 Bearing, throttle lever pivot A918E6049F 2 Cut to length Function Code: 42.04a, Page: 1 Updated 2nd February 2015 Function Code 42.04a Throttle Body, Mechanism & IAC Valve, V8 Dep Part Description 19 Remarks Option Part Number Qty Throttle Lever Pivot Stud, M6 A918E6046F 1 20 Nut, M6, pivot to lever A918E6050F 1 21 Lever, throttle cable B918E0268F 1 Function Code: 42.04a, Page: 2 Updated 2nd February 2015 \a^ Y o o) I s W- I f n G -lo 0q f , f ( \ LIJ\f Service Parts List Function Code 42.05a Fuel Injection System, V8 Dep Part Description 01 Remarks Option Part Number Qty Fuel Rail Assembly, LH A918E0037F 1 02 Fuel Rail Assembly, RH A918E0038F 1 03 Dust Cap, test port protection TBA for ASO 1 04 Fuel Regulator Valve A918E6015F 1 05 Setscrew, M6 x 12, hex.hd., valve to fuel rail A075W1027Z 1 06 'O' Ring, 2.62 x 7.59mm, A918E6070F 1 07 Vacuum Hose, valve to plenum A082L4252F 1 08 Bolt, M6 x 35, hex. hd. rail to head A075W2029Z 4 09 Clip, primary injector to fuel rail A918E6003F 8 10 Primary Injector A918E6014F 8 11 'O' Ring, primary injectors (outer/top) A918E6107F 8 11a 'O' Ring, primary injectors (inner/bottom) A918E6106F 8 12 Fuel Pipe Assembly, rails to secondary injectors A918E0192F 1 13 Clamp Plate, secondary injector to plenum A918E0020F 1 14 Secondary Injector A918E6016F 2 15 'O' Ring, secondary injector A918E6067F 2 16 Bonded Washer, M14, banjo sealing A918E6005F 4 17 Banjo Bolt, M14 x 1.5, pipe to plenum A918E6064F 2 Function Code: 42.05a, Page: 1 Updated 16th July 2012 Function Code 42.05a Fuel Injection System, V8 Dep Part Description 18 Setscrew, M6 x 12, hex. hd., clamp to plenum Remarks Option Part Number Qty A075W1027Z 2 Function Code: 42.05a, Page: 2 Updated 16th July 2012 13 24 17 25 29 30 14 20 22 16 19 16 35 34 15 20 21 31 32 2 20 4 17 5 6 16 3 6 27 28 32 26 3 33 12 10 11 7 1 9 8 42.07b Updated 6th February 2013 Service Parts List Function Code 42.07b Inlet Manifold, Throttle Bodies, Fuel Rail & IAC, GT3 Dep Part Description Remarks 01 Inlet Manifold, Throttle Bodies, Plenum Backplate Assy. 02 Inlet Manifold 03 Option Part Number Qty Assembly must be mass flowed at Lotus if disassembled A910E9260S 1 Includes 'D' plugs A910E9247J1 1 Gasket, throttle bodies to manifold & backplate A910E1887F 8 04 Bolt, M8 x 100, hex. hd., manifold to head A075W2049Z 4 05 Nut, M8, manifold to head A075W3021Z 5 06 Washer, flat, M8 x 16.6 x 1.4, manifold to head A075W4020Z 9 07 Cam Lever, throttle jacking A910E9205F 1 08 Pivot Spindle, cam lever A910E2162F 1 08a Permabond A131, pivot spindle securing A912E7034V As req. 09 Retaining Ring, cam lever to pivot A910E6788F 1 10 Trunnion, operating rod to cam lever A910E2163F 1 11 Retaining Ring, trunnion to cam lever A910E6791F 1 12 Grub Screw, M5 x 8, rod to trunnion A082W7034F 1 13 Fuel Rail Assembly A910E6946F 1 14 Fuel Rail A910E6945S 1 15 Fuel Pressure Regulating Valve (PRV) A910E6950S 1 15a Fitting Kit, PRV to fuel rail A910E6971F 1 Comprises fuel rail, PRV & injectors Comprises 2 retaining plates & 3 screws/washers Function Code: 42.07b, Page: 1 Updated 6th February 2013 Function Code 42.07b Inlet Manifold, Throttle Bodies, Fuel Rail & IAC, GT3 Dep Part Description Remarks 16 Fuel Injector, primary 17 Option Part Number Qty Includes clip & 'O' rings A910E6941S 4 'O' Ring Kit, fuel rail Comprises inlet & outlet seals A910E6969F 1 18 Test Connection Kit, PRV Comprises connections & seal A100L6020S 1 19 Clip Pack, primary injectors to fuel rail Comprises 5 clips A910E6947S 1 20 'O' Ring Pack, fuel injectors A910E6979F 6 21 Fuel Injector, secondary C910E7007F 2 22 Retaing Plate, secondary injectors A910E2518F 1 22a Permabond A130, screw securing Not illustrated A912E7033V As req. 22b Cable Tie, spacer, injector plate to nozzle Not illustrated A082W63742 2 23 Idle Air Control Valve (IAC) A910E6942F 1 24 Screw, M4 x 12, cap hd. IAC to manifold A082W7056F 2 25 Washer, flat, M4, to manifold A082W4099F 2 26 Hose, plenum to IAC A910E2428 1 27 Hose Clip, hose to manifold & plenum A079W6132F 2 28 Connector, M12 x 15, MAP & evap. loss hoses A910E6789F 2 29 Screw, M8 x 35, hex. hd., fuel rail to manifold A075W1041Z 2 30 Washer, flat, M8 x 16.6 x 1.4, fuel rail to manifold A075W4020Z 2 31 Bolt, M6 x 65, throttle bodies to manifold & backplate A082W7039F 8 32 Washer, flat, M6, throttle bodies to manifold & backplate A075W4013Z 16 33 Nyloc Nut, M6, throttle bodies to manifold & backplate A075W3009Z 8 34 Screw, M4 x 12, plate to plenum A082W7056Z 1 Includes 'O' rings Function Code: 42.07b, Page: 2 Updated 6th February 2013 Function Code 42.07b Inlet Manifold, Throttle Bodies, Fuel Rail & IAC, GT3 Dep Part Description 35 Washer, flat, M4 Remarks Option Part Number Qty A085W4099F 2 Function Code: 42.07b, Page: 3 Updated 6th February 2013 /,\ "L /09'o \\d / o\i /) "/,0/d t; -x"/ " oo a\, \\) / 0/ , \ Y t rf! f* \ H U o W / \ T=d-"' (\ L \ I I n o .N 0e ,,,N LIJ$ Function Code 42.07c Inlet Manifolds, Plenum & Gaskets, V8 Dep Part Description 01 Plenum 01a Plenum, for plaque 'engine build ID' 02 Remarks Part Number Qty A918E0134K 1 A918E0403K 1 Core Plug, plenum A907E6038Z 5 03 Bolt, M8 x 100, hex. flg. hd., plenum to manifolds A918W5207F 14 04 Gasket, plenum to manifolds A918E0023F 2 05 Inlet Manifold A918E0135K 2 06 Gasket, manifold to head A918E0027F 2 07 Vacuum Connector, 4.6 dia., vac. system/PRV hoses A918E0303F 2 08 Dowel Pin, M5 x 14, manifold to plenum A918E6059F 4 09 Vacuum Connector, brake servo hose A918E0292F 1 10 Bolt, M8 x 25,hex. hd., manifold to head A075W1039Z 14 11 Washer, flat, M8, manifold to head A075W4020Z 14 12 Mounting, cable tie A918E6038F 2 13 Screw, M4 x 10, pan hd, pozi., mount to manifold A075W5079F 2 14 Gasket Compound, advanced formula A918E6069F As req VIN to be quoted with order Not illustrated, apply to manifold gaskets Option 'Final Edition' Function Code: 42.07c, Page: 1 8 9 21 10 11 18 20 13 16 12 19 14 4 17 5 13 15 2 7 1 6 3 5 4 21 43.01 Function Code 43.01 Air Pump, Mounting Brackets & Fittings Dep Part Description 01 Remarks Part Number Qty Air Pump A918E6053F 1 02 Bracket, air pump mounting A082L4211F 1 03 Plate, bracket to body A082L4212F 1 04 Nyloc Nut, M6, pump/bracket fixing A075W3009Z 6 05 Washer, flat, M6, pump/bracket fixing A075W4013Z 6 06 Mount, anti-vibration, air pump to bracket A082L6214F 3 07 Cover, air pump A082B5374K 1 08 Hose, air pump to valve A082U7757F 1 09 Air Pipe Assembly A918E0193F 1 10 'P' Clip, 10/12mm A918W6577F 1 11 Setscrew, M5 x 10, hex. hd., clip fix. A100W1105F 1 12 Setscrew, M8 x 30, skt. cap hd., valve assy. to head A089W7052F 1 13 Washer, flat, M8 A075W4020Z 2 14 Setscrew, M8 x 16, skt. cap hd., manifold to valve A075W7017F 2 15 Setscrew, M8 x 50, skt. cap hd., valve assy. to head A918W7119F 1 16 Grommet, air hose tho' body A082H6046F 1 17 Manifold, air valve A918E0140K 1 18 Gasket, valve to maniflod A918E0031F 1 19 Valve, air control A918E0075F 1 20 'O' Ring, valve assy. to head A918E6024F 1 21 Hose Clip, 16-27mm, air hose to pump/valve A079K6018F 2 Includes adaptors Option Function Code: 43.01, Page: 1 \ *\, Fe \----:A J d"+ (\ l *5R re rt / :. Azo ')n U l - ' o I -n (r) Oq LIJ\f rrr(9 Service Parts List Function Code 43.03 Vacuum System, Hoses, Pipes & Fittings Dep Part Description 01 Remarks Part Number Qty Vacuum Reservoir A100P6018F 1 02 Screw, No.6 x 0.75" A075W5026Z 2 03 Washer, flat, 3/16" x 0.35" A075W4009Z 2 04 Connector, vacuum hose A082L4249F 5 05 Elbow Connector, 90º A082P4490K 2 06 Elbow Connector, 90º, unequal size ends A075P6069F 5 07 'T' Piece A075P6081F 3 08 Solenoid Valve, coolant re-circ/air valve A082M6421F 2 09 Vacuum Hose Assy., plenum to res./air valve solenoid Black/blue B082L4247F 1 10 Vacuum Hose Assy., solenoid to wastegates Red, R/B black with red ID sleeves 2002 MY A082L4248F 1 11 Vacuum Hose Assy., solenoid to air valve Blue A082L4254F 1 12 Vacuum Hose, climate control feed Black, cut to fit A075P6068V As req 13 Grommet, hoses thro' body X036L6004Z 3 14 Clip, four hose retention A918E6576F 3 15 Setscrew, clip fixing A100W7090F 3 16 Solenoid Valve, wastegate A082M6420F 1 17 Elbow connector 90º B912E6805F 2 18 Bolt, solenoid fix. A075W1025Z 1 Replaced by hose Option A075P6079F R/B Function Code: 43.03, Page: 1 Updated 5th January 2015 Function Code 43.03 Vacuum System, Hoses, Pipes & Fittings Dep Part Description 19 Remarks Option Part Number Qty Washer, flat A075W4011Z 1 20 Jacknut A076W3043Z 1 21 Sender, turbo boost pressure Fitted to RH tank board Prior to '98 MY A082N4042F 1 22 Bracket, sender mounting Fitted to RH tank board Prior to '98 MY A082M6611F 1 23 Screw, No.10 x 0.5" bracket to tank board Fitted to RH tank board Prior to '98 MY A075W5040Z 1 24 Spire Nut, boost sender to tank board A100W6364F 1 25 Swivel Clip, female A082W6587F 5 26 Swivel Clip, male A918W6581F 4 27 Cable Tie, swivel clip type A082W6587F 5 28 Hose Adaptor, nylon A912E6806F 2 29 Hose Clip, hose to wastegates A079W6189F 2 Function Code: 43.03, Page: 2 Updated 5th January 2015 12 36 37 38 13 39 14 15 27 35 16 28 17 32 34 29 30 See 17.06 18 8 33 20 10 25 31 9 7 6 19 22 21 23 10 8 3 See 40.21a 2 2 43.03a 1 4 5 26 24 Service Parts List Function Code 43.03a Vacuum System, Hoses, Pipes & Fittings, GT3 Dep Part Description 01 Vacuum Hose, pump to 'T' piece 02 Vacuum Hose, 'T' piece to solenoid 03 Remarks Part Number Qty C082J4162K 1 A910E6786V As eeq. 'T' Piece, vacuum hoses A082J6089F 1 04 Vacuum Hose, 'T' piece to reducing elbow A910E2466K 1 05 Reducing Elbow, to flap actuators hose A075P6069F 1 06 Solenoid Valve, throttle jack actuation A082M6421F 1 07 Solenoid Valve, wastegate actuation A082M6420F 1 07a Screw, M5 x 40, wastegate valve fixing A100W5154F 1 08 Elbow Connector, wastegate solenoid valve B912E6805F 2 09 Reducing Connector, 4-6mm A912E6806F 2 10 Hose Clip, vac. hose securing A075U6082F 4 11 Grommet, hose through sidewall X036B6010Z 1 12 Vacuum Hose, solenoid to throttle jacking capsule A910E2467K 1 13 Vacuum Hose, fuel PRV to 'T' piece A910E2460K 1 14 'T' Piece, vacuum rail take-off A910E6964F 1 14a Permabond A131, 'T' piece securing A912E7034V As req. 15 Vacuum Hose, 'T' piece to non-return valve A912E2593K 1 16 Restrictor, pulsation damping A912E6452F 1 Cut to fit Not illustrated Not illustrated Option Function Code: 43.03a, Page: 1 Function Code 43.03a Vacuum System, Hoses, Pipes & Fittings, GT3 Dep Part Description 17 Remarks Part Number Qty Non-return Valve, crankcase breather hose A910E6863F 1 18 Vacuum Hose, valve to CBV A910E2461K 1 19 Reducing Connector, 4-6mm, crankcase breather A912E6806F 1 20 Crankcase Breather Valve (CBV) A912E6802F 1 21 Hose, CBV to block B912E2236F 1 22 Hose Clip, hose to CBV A079K6018Z 1 23 Hose Clip, hose to block B907E6085Z 1 24 Hose, CBV to airbox A910E2418F 1 25 Hose Clip, hose to CBV A079K6018Z 1 26 Hose Clip, hose to airbox A075W6211F 1 27 Adaptor, vacuum take-off, MAP sensor A075P6069F 1 28 Vacuum Tubing, MAP sensor A910E2463K 1 29 'P' Clip, MAP sensor tubing A075W6227F 1 30 Pop Rivet, 'P' clip fixing A085W6259F 1 31 Elbow Connector, tubing to MAP sensor A075P6069F 1 32 Grommet, hose through sidewall X036B6150Z 1 33 Vacuum Hose, plenum to boost gauge trasducer Prior to '98 MY A910E2559K 1 34 Elbow Connector, hose to trasducer block Prior to '98 MY A910E6772F 1 35 Mounting Block, boost gauge transducer Prior to '98 MY A082N4025F 1 36 Vacuum Actuator (capsule), throttle jacking A910E6793K 1 37 Mounting Bracket, vacuum actuator C910E2157K 1 Includes fixings Option Function Code: 43.03a, Page: 2 Function Code 43.03a Vacuum System, Hoses, Pipes & Fittings, GT3 Dep Part Description Remarks 37a Permabond A130, bracket fixings Not illustrated 38 39 Option Part Number Qty A912E7033V As req. Stop Washer, vacuum actuator rod A075W4001Z 1 Stop Bracket, vacuum actuator A910E2165F 1 Function Code: 43.03a, Page: 3 38 6 4 See 17.07 7 29 30 31 5 9 36 10 11 37 33 34 12 32 See 44.05 14 28 13 See 44.03 1 3 17 4 2 25 6 26 4 24 7 18 19 10 11 12 6 8 21 13 14 23 21 22 33 16 21 24 17 19 18 15 44.01 27 5 Function Code 44.01 Fuel Tanks, Filler Dep Part Description 01 Remarks Option Part Number Qty Fuel Filler Cap (torque limiting ratchet) A082L 6168F 2 02 Grommet, filler neck to body A100L0077F 2 03 Fuel Filler Neck, RH A082L4198F 1 04 Hose Clip, fuel filler hose A082L6198F 8 05 Hose, filler neck to tank A082L4175F 2 06 Hose Clip, filler vent hose A075M6145F 8 07 Hose, filler venting B082L4154F 2 08 Board, fuel tank top, RH A918U7746F 1 09 Board, fuel tank top, LH A918U7745F 1 10 Nyloc Nut, bulkhead bracket fixing A075W3010Z 2 11 Washer plate, bulkhead bracket to board A082U4678K 2 12 Foam, fuel tank clamping A082L4173F 2 13 Bracket, tank board to bulkhead A082U4675K 2 14 Studplate, bracket to bulkhead A082U4677K 2 15 Foam Seal. 880mm, tank bottom A082L4265K 2 16 Foam Seal, 810mm, tank top A082L4264K 2 17 Foam, fuel tank seating B082L4119K 2 18 Grommet, crossover pipe thro' tank well A082L4064Z 2 19 Ring, grommet fixing A082L4065K 2 20 Pop Rivet, grommet ring to body A075W6092Z 8 21 Hose, tank crossover pipe B082L4062F 2 Function Code: 44.01, Page: 1 Function Code 44.01 Fuel Tanks, Filler Dep Part Description 22 Remarks Option Part Number Qty Crossover pipe, fuel tank interconnection B082L4061F 1 23 Grommet, crossover pipe thro' chassis X046K6001Z 2 24 Hose clip, crossover pipe hose A075M6145F 4 25 Setscrew, M8 x 16, fuel tank to body A075W1036Z 2 26 Washer, spring, M8, fuel tank to body A075W4036Z 2 27 Washer, flat, M8, fuel tank to body A075W4020Z 2 28 Fuel tank, LH C082L4167F 1 29 Setscrew, M5 x 20, sender fixing A075W1025F 5 30 Washer, flat, copper, M5, sender fixing A082W4160F 5 31 Washer, flat, M5 x 10, sender fixing A074W4011Z 5 32 Gasket, fuel gauge sender unit A082L6161F 1 33 Fuel tank, RH V8 C082L4168F 1 33a Fuel tank, RH, without filler GT3 A082L4256F 1 34 Bracket, tank board to wheelarch A082U4676K 2 35 Washer Plate, bracket to body A082U4680K 2 36 Washer Plate, bracket to tank board A082U4679K 2 37 Setscrew, M8 x 20, wheelarch bracket fixing A075W1038Z 8 38 Fuel Filler Neck, LH A082L4195F 1 39 Edging Strip A075L6020V As req. V8, GT3 Replace on each disassembly Also see 44.01a, '98 MY on Not illustrated, see 44.01a Function Code: 44.01, Page: 2 19 20 18 17 15 16 14 27 8 29 24 23 11 22 30 See 17.07a 2 21 26 27 12 35 See 44.03 26 30 33 28 29 32 31 23 30 25 6 7 9 5 34 22 21 1 13 33 4 3 10 5 4 6 44.01a Updated 6th February 2013 Service Parts List Function Code 44.01a Fuel Tanks, Filler, '98 MY Dep Part Description 01 Remarks Option Part Number Qty Fuel Tank, RH, no filler '98 MY on A082L4268F 1 02 Fuel Tank, LH, with filler '98 MY on A082L4267F 1 03 Crossover Pipe, tank interconnection B082L4061F 1 04 Hose, crossover pipe to tanks Non USA B082L4062F 2 04a Hose, crossover pipes to tanks USA only A082L4301F 2 05 Grommet Retaining Ring A082L4065K 2 06 Grommet, crossover pipe through tank well A082L4064Z 2 07 Tank Board, RH '98 MY on A082L4276F 1 08 Tank Board, LH '98 MY on A082L4275F 1 09 Foam, tank top clamping, RH '98 MY on A082L4278F 1 10 Foam, tank seating, RH '98 MY on A082L4273F 1 11 Foam, tank top clamping, LH '98 MY on A082L4277F 1 12 Foam, tank seating, LH '98 MY on A082L4273F 1 13 Grommet, crossover pipe through chassis X046K6001Z R/B B111K6006F 2 14 Fuel Filler Neck A082L4271F 1 15 Hose, filler to tank A082L4292F 1 16 Hose Clip, filler hose A082L6198F 4 17 Breather Hose B082L4291F 1 Function Code: 44.01a, Page: 1 Updated 6th February 2013 Function Code 44.01a Fuel Tanks, Filler, '98 MY Dep Part Description 18 Remarks Option Part Number Qty Hose Clip, breather hose A075M6145F 4 19 Grommet, filler neck through body A100L0077F 1 20 Fuel Filler Cap A082L6168F 1 21 Studplate, bracket to bulkhead A082U4677K 2 22 Bracket, tank board to bulkhead A082U4675K 2 23 Washer Plate, bulkhead bracket to board A082U4678K 2 24 Nyloc Nut, bracket fix. A075W3010Z 8 25 Edging Strip A075L6020V As req. 26 Setscrew, M8 x 20, hex. hd. A075W1038Z 8 27 Washer Plate, wheelarch bracket to board A082U4679K 2 28 Washer Plate, bracket to wheelarch A082U4680K 2 29 Bracket, tank board to wheelarch A082U4676K 2 30 Setscrew, M8 x 16, tank to body A075W1036Z 2 31 Washer, spring, M8 A075W4036Z 2 32 Washer, flat, M8 A075W4020Z 2 33 Hose Clip, hose to tank/crossover A075M4284F 4 34 Pop Rivet, grommet ring to body A075W6092Z 8 35 Gasket, fuel gauge sender unit A082L6161F 1 Function Code: 44.01a, Page: 2 Updated 6th February 2013 18 14 19 3 15 5 14 13 11 10 4 8 12 9 17 See 17.07 7 2 See 44.03 6 16 1 See 44.01a 44.01c Updated 28th January 2011 Service Parts List Function Code 44.01c Fuel Tanks, Filler, USA '00 MY, ROW '01 MY Dep Part Description 01 Fuel Tank, RH 02 Fuel Tank, LH 03 Remarks Option Part Number Qty V8, V8GT, Sport 350 A082L4316F 1 V8, V8GT, Sport 350 A082L4315F 1 Fuel Filler Neck V8, V8GT, Sport 350 A082L4321F 1 04 Hose, filler to tank V8, V8GT, Sport 350 A082L4326F 1 05 Oetiker Clip, filler hose V8, V8GT, Sport 350 A082L6236F 2 06 Tank Board, RH For fixings see 44.01a V8, V8GT, Sport 350 A082L4310F 1 07 Tank Board, LH For fixings see 44.01a V8, V8GT, Sport 350 A082L4309F 1 08 Bridging Panel, tank board, LH V8, V8GT, Sport 350 A082L4319F 1 09 Stud Plate V8, V8GT, Sport 350 A082L4329F 1 10 Spreader Plate V8, V8GT, Sport 350 A082L4330F 1 11 Nyloc Nut V8, V8GT, Sport 350 A075W3009Z 4 12 Earth Strap V8, V8GT, Sport 350 A082L4334F 1 13 Bolt, M6 x 12, hex. hd., strap fix. V8, V8GT, Sport 350 A075W1027Z 2 14 Washer, shakeproof, M6 V8, V8GT, Sport 350 A075W4046Z 4 15 Nut, M6 V8, V8GT, Sport 350 A075W3020Z 2 16 Foam, fuel tank clamping, RH V8, V8GT, Sport 350 A082L4312F 1 17 Foam, fuel tank clamping, LH V8, V8GT, Sport 350 A082L4311F 1 18 Grommet, filler neck through body V8, V8GT, Sport 350 A100L0077F 1 'B' level 2001MY Function Code: 44.01c, Page: 1 Updated 28th January 2011 Function Code 44.01c Fuel Tanks, Filler, USA '00 MY, ROW '01 MY Dep Part Description 19 Fuel Filler Cap Remarks Option Part Number Qty V8, V8GT, Sport 350 A082L6168F 1 Function Code: 44.01c, Page: 2 Updated 28th January 2011 7 9 10 11 6 12 13 5 8 3 4 1b 18 14 2 19 20 13 15 16 17 1 44.03 Service Parts List Function Code 44.03 Fuel Pump; Filter, Pipes Dep Part Description Remarks Option Part Number Qty 01 Fuel Pump Engines without EGR Euro prior to '01 MY A082L4255F 1 01a Fuel Pump Engines with EGR Federal, Euro '01 MY on A082L4196F 1 01b OBD2 Sensor, fuel pressure Part of pump, item 1a Federal, Euro '01 MY on A082L6239S 1 01c Fuel Pump & Strainer Assembly GT3 B910E6931F 1 02 Sealing Ring, fuel pump A082L6164F 1 03 'O' Ring, large, pump outlet A082L6199F 1 04 'O' Ring, small, pump return A082L6200F 1 05 Seal Clamping Rring A082L6163F 1 06 Fuel Pipe, pump outlet to filter A082L4202F 1 07 Fuel Pipe, return, fuel rail to tank A082L4199F 1 08 Grommet, pipes through sidewall A082L6181F 2 09 Pipe Clip, swivel clip type Secures fuel pipe to vacuum pipe A082W6337F 1 10 Swivel Clip Secures fuel pipe to vacuum pipe A918W6581F 1 11 Swivel Clip Secures fuel pipe to coollant hose A082W6324F 1 12 Cable Tie, swivel clip type Secures fuel pipe to coollant hose A082W6337F 1 13 '0' Ring, fuel pipe connections A082L6169F 4 14 Fuel Pipe, filter to fuel rail A082L4200F 1 15 Fuel Filter A082L4204F 1 Function Code: 44.03, Page: 1 Updated 5th January 2015 Function Code 44.03 Fuel Pump; Filter, Pipes Dep Part Description 16 Remarks Option Part Number Qty Clamp, fuel filter C082L4067F 1 17 Bolt, M5 x 40, hex. hd., filter clamping A079W2033F 2 18 Nyloc Nut, M5, filter clamping A075W3008Z 2 19 Screw, No. 10 x 0.5", pan hd. pozi, clamp to tank board A075W5040Z 2 20 Washer, flat, 3/16" x 0.75", clamp to tank board A075W4009Z 2 Black finish Function Code: 44.03, Page: 2 Updated 5th January 2015 29 28 38 39 10 26 34 31 23 27 32 33 30 10 37 36 22 21 25 20 35 24 19 2 8 7 6 18 10 17 9 10 16 11 13 10 15 10 14 6 1 5 12 44.05 3 4 Function Code 44.05 Charcoal Canister & Evaporative Loss System. Dep Part Description Remarks 01 Charcoal Canister Located in LH rear wheelarch 02 Part Number Qty A910E6944F 1 Insulation Padding, charcoal canister A082L4240F 1 03 Charcoal Canister Cover Assembly A082B5340F 1 04 Pop Rivet, fixing, canister cover A089W6297F 4 05 Washer, flat A100W4121F 4 06 Evap Canister Pads A082L4240F 3 07 Grommet A082P6045F 1 08 Pipe, 4mm , canister to pipe reducer TBA 1 08a Adaptor Hose (connector ), 40 mm length A918E0332K 1 09 Pipe, canister to roll over valve A082L4230F 1 10 OetikerClip 12.8G A918W6541F 2 11 Roll over valve A918E6054F 1 12 Pipe, roll over valve A082L4231F 1 13 Restrictor, roll over pipe A082L4116F 1 14 Nut, nyloc, roll over valve fixing A100W6362F 1 15 Clip, roll over valve fixing A082W6550F 1 16 Bolt, roll over valve fixing A075W3008Z 1 17 Pipe, canister to pressure valve TBA 1 18 Pressure valve A082L6209F 1 19 Pipe, pressure valve to vent closing valve TBA 1 20 Grommet X036B6167Z 1 Not illustrated Option Function Code: 44.05, Page: 1 Function Code 44.05 Charcoal Canister & Evaporative Loss System. Dep Part Description 21 Remarks Part Number Qty Pipe sleeve A082L4235F 1 22 Valve - canister vent close A082L6210F 1 23 Bracket, evap. close valve A082L4226F 1 24 Reducing connector 6 - 4 mm, purge hose A912E6806F 1 25 Pipe, purge canister To NRV A082L4232F 1 26 Grommet, pipe to non return valve X036L6004Z 1 27 Valve, non return A910E6863F 1 28 Multi clip, pipe securing A918E6576F 1 29 Fixing screw, multi clip A100W7090F 1 30 Pipe, NRV to EGR manifold A082L4233K 1 31 Breather Pipe, cast alloy A918E0137K 2 32 Joining sleeve A918E0182F 2 33 Hose Clip, 24-50mm, sleeve to cover & pipes B907E6085Z 4 34 Gasket, breather pipes, to heads A9180302F 2 35 Breather Gallery Cover A918E0136K 1 36 Washer, cover to block TBA 4 37 Bolt, cover to block TBA 4 38 Bolt, M6 x 20, pipe to head A075W1030Z 4 39 Washer, M6 x 12, pipe to head A075W4013Z 4 Fitted to LH bulkhead Option Function Code: 44.05, Page: 2 (\ F- co () o .+ \t o) o) a s r I n -fo G 0e U$ Function Code 44.05a Charcoal Can. & Evap. Loss, USA '00 MY, ROW '01 MY Dep Part Description 01 Remarks Option Part Number Qty Fill Level Vent Valve, RH tank, long/black V8, V8GT, Sport 350 A082L6230F 1 02 Fill Level Vent Valve, LH tank, short/grey V8, V8GT, Sport 350 A082L6229F 1 03 Grade Valve V8, V8GT, Sport 350 A082L6231F 1 04 Charcoal Canister V8, V8GT, Sport 350 A082L6228F 1 05 Tube Assembly, breather/crossover V8, V8GT, Sport 350 A082L4314F 1 06 Tube Assembly, breather to atmospere V8, V8GT, Sport 350 A082L4332F 1 07 Canister Vent Close valve V8, V8GT, Sport 350 A082L6210F 1 08 Hose, canister to close valve V8, V8GT, Sport 350 B082L4304F 1 09 Hose, canister to purge valve V8, V8GT, Sport 350 A082L4308F 1 10 Purge Solenoid Valve V8, V8GT, Sport 350 A082L6225F 1 11 Hose V8, V8GT, Sport 350 A082L4327F 2 12 Oetiker Clip V8, V8GT, Sport 350 A082L6235F 5 13 Blanking Cap, FLVV V8, V8GT, Sport 350 A082L4335F 2 14 Hose Clip V8, V8GT, Sport 350 A918W6583F 2 15 Hose V8, V8GT, Sport 350 A082L4328F 2 16 Oetiker Clip V8, V8GT, Sport 350 A082L6227F 2 17 Pipe, valves to crossover V8, V8GT, Sport 350 A082L4317F 1 Function Code: 44.05a, Page: 1 17 12 13 18 10 11 16 14 10a 15 11 6 7 8/9 21 23 35 5 34 29 24 3 4 25 33 28 22 32 31 27 26 19 1 30 2 44.05b 20 Service Parts List Function Code 44.05b Charcoal Canister & Evaporative Loss System, GT3 Dep Part Description 01 Remarks Option Part Number Qty Charcoal Canister A910E6944F 1 02 Bracket, charcoal canister mounting A082L4178F 1 02a Cable Tie, canister to bracket Not illustrated B075W6045Z 1 02b Setscrew, M6 x 16, hex. hd., bracket to body Not illustrated A075W1028Z 2 02c Washer, spring, M6, bracket to body Not illustrated A075W4035Z 2 02d Rawlnut, M6 x 15, bracket to body Not illustrated A075W6140F 2 02e 'P' Clip, 0.5", bracket to chassis Not illustrated A075W6236F 1 02f Pop Rivet, 'P' clip to bracket Not illustrated A075W6087Z 1 03 Adaptor Hose, roll over valve port A082L6220F 1 04 Oetiker Clip, adaptor to canister A082L6217F 1 05 Hose Clip, adaptor to hose A082L6219F 1 06 Roll Over Valve A918E6054F 1 07 'P' Clip, roll over valve to filler neck A082W6550F 1 08 Screw, M5 x 16, hex, hd., 'P' clip to filler neck A082W1088F 1 09 Nyloc Nut, M5, 'P' clip to filler neck A082W3008F 1 10 Hose, roll over valve to filler neck Includes item 10a A082L4231F 1 10a Restrictor, roll over valve to filler neck Part of item 10 A082L4116F 1 11 Oetiker Clip, roll over vale hose lower A082W6641F 2 Function Code: 44.05b, Page: 1 Function Code 44.05b Charcoal Canister & Evaporative Loss System, GT3 Dep Part Description 12 Remarks Option Part Number Qty Oetiker Clip, roll over valve hose upper A082W6217F 1 13 Hose Clip, adaptor to hose, valve to canister A082W6219F 1 14 Hose, canister to roll over valve A082L4305F 1 15 Grommet, tubing through sidewalls A082L6181F 2 16 Clip, hose securing A089W6296F 1 17 Cable Tie, hose retention A918W6582F 1 18 Edging Strip, tube protecting A082L4306K 1 19 Cable Tie, hose retention A075W6038 2 20 Fuel Breather Crossover Pipe Assembly Includes items 21 to 27 A082L4289F 1 21 Hose Clip, hose to blanking plug Part of assy. item 20 A082L6219F 3 22 Connector Hose Part of assy. item 20 A082L6220F 1 23 Hose Clip, hose to 'T' piece Part of assy. item 20 A082L6217F 1 24 'T' piece junction Part of assy. item 20 B910E7006F 1 25 Hose Clip, hose to 'T' piece Part of assy. item 20 A082L6223F 2 26 Adaptor Hose, 'T' piece to tank Part of assy. item 20 A082L4286F 1 27 Hose Clip, hose to tank Part of assy. item 20 A079K6018F 2 28 Blanking Plug, 'T piece Unused connection to roll over valve* A082J4197F 1 29 Hose, tank breather cross-over Cut to fit B082L6170F 1 30 Hose, canister air feed A082L6173K 1 31 Purge Hose, canister to reducer A082L6176K 1 A082L6170F R/B Function Code: 44.05b, Page: 2 Function Code 44.05b Charcoal Canister & Evaporative Loss System, GT3 Dep Part Description 32 Remarks Part Number Qty Reducer, 6-4mm, purge hose A912E6806F 1 33 Purge Hose, reducer to non-return valve A082L6184K 1 34 Non-return Valve, purge line A910E6863F 1 35 Purge Hose, non-return valve to inlet manifold A082L6171K 1 36 Breather Pipe Re-work Kit (improved driveability) A082L4307J 1 Connects canister to filler pipe mounted roll over valve* Option VIN: V2150 to W2275 *See Service Bulletin: 1998/17 Function Code: 44.05b, Page: 3 ol N fl ol (\l ro q G AA , | \ Iro sf to R{f FP P I tr 0'- rno ur$ Service Parts List Function Code 45.01 Exhaust System Dep Part Description 01 Remarks Option Part Number Qty Catalyst Assembly, LH Except USA/Canada A082S4223F 1 01a Catalyst Assembly, LH USA/Canada D082S4191F 1 02 Catalyst Assembly, RH Except USA/Canada A082S4224F 1 02a Catalyst Assembly, RH USA/Canada D082S4192F 1 03 Muffler Assembly Side outlets V8 B082S4190F 1 03a Muffler Assembly Side outlets V8. USA/Canada A082S4230F 1 03b Sports Exhaust Side outlets V8. TRACK USE ONLY A082S4227F 1 03c Label. exhaust muffler Not illustrated Oregon, USA A082U7861K 1 04 Muffler Assembly Twin centre outlets 2002 MY, USA A082S6060F 1 05 Lower Hook, muffler to mount A082S4219F 2 06 Nut, M10, muffler to lower hook A082S6051F 2 07 Upper Hook, bracket to mount, RH A082S4218F 1 08 Upper Hook, bracket to mount, LH A082S4217F 1 09 Setscrew, M8 x 30, hex. hd., hook to bracket A075W1040Z 4 10 Washer, spring, M8, hook to bracket A075W4036Z 4 11 Washer flat, M8 x 20 x 2.5, hook to bracket A079W4019F 4 12 Bracket, muffler mounting A082B5342F 2 13 Washer, flat, M6 x 12.1 x 1.4, bracket to body A075W4013Z 6 Function Code: 45.01, Page: 1 Updated 6th June 2012 Function Code 45.01 Exhaust System Dep Part Description 14 Remarks Option Part Number Qty Nyloc Nut, M6, bracket to body A075W3009Z 6 15 Exhaust Mounting, rubber A082S6057F 2 16 Washer, flat, M8 x 16 x 1.4, turbo to catalyst A075W4020Z 6 17 Lock Tab Plate, turbo to catalyst A082S4231F 2 18 Lock Nut, M8, thermal, turbo to catalyst A082W4161F 6 19 Bracket, 02 sensor connector support, LH Fitted to gearbox upper casing A082S4211K 1 20 Bracket, 02 sensor connector support, RH Fitted to gearbox upper casing A082S4212K 1 21 Clamp, upper, catalyst to muffler A082S6058F 2 22 Clamp, lower, catalyst to muffler A082S6059F 2 23 Bolt, M8 x 20, hex. hd. clamp fix. A075W1038Z 4 24 Washer, spring M8, clamp fix. A075W4036Z 4 25 Washer, flat, M8 x 20 x 2.5, clamp fix. A079W4019F 4 26 Tailpipe Trim, centre outlets, federal Fits item 4 A082S6061S 2 27 Cover, ABS, muffler bracket Not illustrated A082B5382K 2 2002 MY, USA Function Code: 45.01, Page: 2 Updated 6th June 2012 17 19 18 19 22 21 See 17.06 16 13 15 14 23 22 9 10 11/12 8 13 7 6 4 5 3 1 3 2 45.01a Service Parts List Function Code 45.01a Exhaust System, GT3 Dep Part Description Remarks Option Part Number Qty 01 Muffler Assembly LH outlet GT3 , Not Australia A082S6055F 1 01a Muffler Assembly RH outlet GT3, Australia only A082S6054F 1 02 Bolt, M8 x 75, hex. hd., muffler to catalyst A075W2046Z 3 03 Washer, flat, M8 x 16, muffler to catalyst A075W4020Z 6 04 Adaptor, catalyst to muffler A082S4228F 1 05 Nut, M8, copper coated, muffler to catalyst A075W3035Z 3 06 Catalytic Converter D082S6045F 1 07 Nut, M10, pipe to turbo A082S6051F 3 08 Washer, flat, M19 x 20, pipe to turbo A075W4024Z 3 09 Blanking Plug, M10 x 15, sample port A082S6005F 1 10 Copper Washer, M10 x 16, plug to port A079W4061D 1 11 Exhaust Mounting Cradle Gearchange with translator Prior to VIN: W2272 F082F0768F 1 12 Exhaust Mounting Cradle Gearchange without translator VIN: W2272 on A082F4188F 1 13 Mounting Rubber, muffler to cradle A082S6018F 2 14 Bolt, M8 x 35, hex. hd., cradle to gearbox cover A075W2038Z 2 15 Washer, flat, M8 x 16, cradle to gearbox cover A075W4020Z 4 16 Nyloc Nut, M8, cradle to gearbox cover A075W3010Z 2 17 Space/Retainer, gear change cable clamp A082F4143F 1 Function Code: 45.01a, Page: 1 Function Code 45.01a Exhaust System, GT3 Dep Part Description 18 Remarks Option Part Number Qty Washer, flat, M8 x 16, cradle to gearbox A075W4020Z 2 19 Bolt, M8 x 115, hex. hd., cradle to gearbox A079W2047F 2 20 Setscrew, M8 x 25, hex. hd., mounting rubber to cradle A075W1039Z 6 21 Washer, flat, M8 x 16, mounting rubber to cradle A075W4020Z 6 22 Nyloc Nut, M8, mounting rubber to cradle A075W3010Z 6 23 Nut, M10, muffler to mounting rubber A082S6051F 2 Function Code: 45.01a, Page: 2 1 17 5 19 4 3 20 2 3 4 16 3 12 3 6 13 13 14 15 11 10 7 9 8 19 18 21 45.05 Function Code 45.05 Heatshields Dep Part Description 01 Remarks Option Part Number Qty Heatshield, exhaust manifold, LH A918E0225F 1 02 Heatshield, exhaust manifold, RH A918E0226F 1 03 Washer, flat, M6 x 25 x 1.4 A075W4017Z 16 04 Nyloc Nut, M6, A100W3108F 8 05 Heatshield, upper rear suspension pivot, LH A082U7773K 1 06 Heatshield, upper rear suspension pivot, RH A082U7774K 1 07 Clip, stainless, heatshield mounting A918W6558F 2 08 Setscrew, M4 x 20, pan hd. pozi. A075W5081F 2 09 Clip, to mounting bolt spacer A918W6557F 2 10 Spacer, nylon A082U6162F 2 11 Spirenut, M4 A100W6449F 2 12 Heatshield, battery box A082U7777K 1 13 Washer, int. shakeproof, M6 A075W4046Z 2 14 Setscrew, M6 x 20, hex. hd. A075W1030Z 1 15 Setscrew, M6 x 30, hex. hd. A075W1032Z 1 16 Spacer, alloy A907E0696Z 2 17 Heatshield, engine mount, LH A082U7769K 1 18 Heatshield, engine mount, RH A082U7770K 1 19 Clip, heatshield mounting A082W6559F 8 20 Heatshield, fuel tank LH A082U7771K 1 21 Heatshield, fuel tank RH A082U7772K 1 Function Code: 45.05, Page: 1 Function Code 45.05 Heatshields Dep Part Description Remarks 22 Heatshield Foil, under boot floor/around engine bay Not illustrated, cut to fit Option Part Number Qty A065M6008V 5M Function Code: 45.05, Page: 2 4 5 See 42.01a 8 12 3 5 6 5 9 11 7 10 1 13 5 14 5 6 7 14 13 39 16 38 15 18 23 24 25 22 19 29 28 17 27 26 40 35 21 34 33 32 47 46 45 44 36 37 41 42 43 31 30 20 48 50 45.05a 49 Service Parts List Function Code 45.05a Heatshields, GT3 Dep Part Description 01 Remarks Option Part Number Qty Heatshield, cam housings B912E2172F 1 02 Reflector. heatshield B912E2173F 1 03 Spacer, heatshield to cam housing A907E0696Z 4 04 Washer, flat, M6 x 15 x 3, shield to cam housing A075W4014Z 2 05 Washer, flat, M6 x 25.5 x 1.4, shield to cam housing A075W4017Z 14 06 Washer, spring, M6, shield to cam housing A075W4035Z 4 07 Nut, M6, shield to cam housing A075W3020Z 4 08 Heatshield, engine cover B082B5036F 1 09 Pop Rivet, heatshield to engine cover A075W6090Z 4 10 Washer, flat, 1/8" x 3/8", heatshield to engine cover A075W4001Z 4 11 Heatshield, engine bay rear wall B082B4822F 1 12 Reflector, heatshield A082S4157F 1 13 Pop Rivet, reflector to shield/shield to body 4 shield to body, 5 reflector to shield A076W6099F 9 14 Washer, flat, 3/16" x 0.75", pop rivet securing 2 per pop rivet A075W4009Z 18 15 Heatshield, LH rear damper B082U4764F 1 16 Clip, heatshield to chassis A082W6370F 1 17 Screw, No.10 x 3/8", pan. pozi., heatshield to chassis A075W5038Z 2 18 Washer, flat, M5 x 10, heatshield to chassis A075W4011Z 2 Function Code: 45.05a, Page: 1 Function Code 45.05a Heatshields, GT3 Dep Part Description 19 Remarks Option Part Number Qty Heatshield, primary engine mounting A082E4146F 1 20 Heatshield, engine mounting cover A082E4147F 1 21 Heatshield, engine mounting A082E4148F 1 22 Heatshield, PAS pump A082E4162F 1 23 Setscrew, M6 x 20, hex. hd., heatshields securing Fixes items 21, 22 & 19 together A075W1030Z 1 24 Washer, spring, M6, heatshields securing Fixes items 21, 22 & 19 together A075W4035Z 1 25 Washer, flat, M6 x 15, heatshields securing Fixes items 21, 22 & 19 together A075W4015Z 1 26 Setscrew, M6 x 25, hex. hd., heatshields securing Fixes items 19 & 21 together A075W1031Z 1 27 Washer, spring, M6, heatshields securing Fixes items 19 & 21 together A075W4035Z 1 28 Washer, flat, M6 x 15, heatshields securing Fixes items 19 & 21 together A075W3020Z 1 29 Nyloc Nut, M6, heatshields securing Fixes items 19 & 21 together A075W3020Z 1 30 Setscrew, M6 x 16, hex. hd., mount heatshield to chassis A075W1028Z 1 31 Washer, spring, M6, engine mount heatshield to chassis A075W4035Z 1 32 Washer, flat, M6 x 12, engine mount heatshield to chassis A075W4013Z 1 33 Washer, flat, M6 x 15, engine mount heatshield to chassis A075W3020Z 1 34 Nyloc Nut, M6, engine mount heatshield to chassis A075W3020Z 1 35 Setscrew, M6 x 20, hex. hd., heatshields securing Fixes items 22 & 21 together A075W1030Z 1 36 Washer, spring, M6, heatshields securing Fixes items 22 & 21 together A075W4035Z 1 37 Washer, flat, M6 x 15, heatshields securing Fixes items 22 & 21 together A075W4013Z 1 38 Heatshield, LH fuel tank bay A082B4561F 1 39 Pop Rivet, heatshield to body A076W6099F 4 Function Code: 45.05a, Page: 2 Function Code 45.05a Heatshields, GT3 Dep Part Description Remarks 39a Washer, flat, M5 x 10, pop rivet securing Not iillustrated 40 Option Part Number Qty A075W4011Z 4 Heatshield, LH rear wheelarch A082B4821F 1 41 Reflector, wheelarch heatshield B082S4163F 1 42 Pop Rivet, heatshield to body A076W6099F 5 43 Washer, flat, 3/16" x 0.5", pop rvet securing A075W4000Z 5 44 Bracket, heatshield to wheelarch B082S4156F 3 45 Washer, flat, M6 x 15, bracket to heatshield A075W4015Z 3 46 Washer, shakeproof, M6, bracket to heatshield A075W4046Z 3 47 Half Nut, M6, bracket to heatshield A075W3085Z 3 48 Washer, flat, M6 x 25.5 x 1.4, reflector to bracket A075W4017Z 4 49 Washer, spring, M6, reflector to bracket A075W4035Z 4 50 Setscrew, M6 x 12, hex. hd., reflector to bracket A075W4027Z 4 Function Code: 45.05a, Page: 3 5 2 4 9 6 1 3 7 20 19 11 18 17 12 18 15 8 14 See 42.04 45.07 13 10 Service Parts List Function Code 45.07 E.G.R components, Valve, Manifold, Pipes Dep Part Description 01 Remarks Option Part Number Qty Manifold, EGR valve All USA + ROW '01 MY on A918E0220J 1 01a Manifold, EGR valve ROW prior to '01 MY B918E0313JK 1 02 Gasket, EGR manifold to Plenum All USA + ROW '01 MY on A918E0024F 1 03 Connector Spigot All USA + ROW '01 MY on A918E0304F 2 04 Connecting Hose, spigot to breather hose Cut to length All USA + ROW '01 MY on A918E0278F 1 05 Hose, manifold to charcoal canister Cut to length All USA + ROW '01 MY on A075L6043V 1 06 Hose, breather, manifold to head Cut to length All USA + ROW '01 MY on A918E0278F 1 07 Temperature Sensor, EGR All USA + ROW '01 MY on A918E6040F 1 08 Gasket, EGR valve to manifold All USA + ROW '01 MY on A918E0032F 1 09 EGR Valve All USA + ROW '01 MY on B918E6017F 1 10 Bracket, clip to EGR valve All USA + ROW '01 MY on A918E0263F 1 11 Clip, cable tie retainingM8 x 35 All USA + ROW '01 MY on A082W6520F 1 12 Screw, M8 x 35, hex. hd., EGR valve to manifold All USA + ROW '01 MY on A075W1041Z 2 13 Washer, flat, M8 x 13, EGR valve to manifold All USA + ROW '01 MY on A075W4079Z 2 14 Nut, M8, EGR valve to manifold All USA + ROW '01 MY on A075W3021Z 2 15 Blanking Plug ROW prior to '01 MY A918W6562F 1 16 Connecting Spigot, IAC hose All USA + ROW '01 MY on B918E0105F 1 17 Pipe, flange to exhaust manifold LH All USA + ROW '01 MY on A918E0200F 1 A918E6017F R/B Function Code: 45.07, Page: 1 Updated 28th January 2011 Function Code 45.07 E.G.R components, Valve, Manifold, Pipes Dep Part Description 18 Remarks Option Part Number Qty Gasket, manifolds to flanges All USA + ROW '01 MY on A918E0033F 2 19 'O' Ring, flange sealing All USA + ROW '01 MY on A918E6026F 1 20 Pipe. EGR manifold to flange All USA + ROW '01 MY on A918E0199F 1 Note: Early cars, all had EGR this was dropped as not needed until 2001 MY Function Code: 45.07, Page: 2 Updated 28th January 2011 8 15 14 13 12 11 16 17 18 9 1 4 2 20 21 43 3 6 5 44 38 22 23 42 80 46 45 41 24 25 81 10 10 26 40 79 37 35 50 38 39 34 33 27 47 42 29 28 31 48 52 See 18.05 32 36 47 51 49 76 75 77 78 53 19 61 62 54 70 69 71 72 59 60 56 58 57 55 73 64 46.01 68 74 63 67 66 65 Updated 16th July 2012 Service Parts List Function Code 46.01 Engine Cooling System & Fan Dep Part Description 01 Remarks Option Part Number Qty Radiator A082K4237F 1 02 Cowl, radiator fans E082K4102K 1 03 Screw, pozi No 6 x ½", cowl to radiator A075W5014Z 4 04 Retaining Clip, cowl to radiator A079W6187F 12 05 Foam Seal, lower A089K0131F As req. 06 Drain plug, 1/8" BSPT B075K6011F 2 07 Spire Nut, No 6., cowl to radiator A075W6013Z 4 08 Foam Seal, upper A079K4001F 1 09 Intake Duct, valence to radiatior A082B5384K 1 10 Hose, pipes to engine A082K4259F 2 11 Edging Strip, radiator duct A085U6080V As req. 12 Screw, M5 x 16, duct fix. A082W5107F 5 13 Washer, flat, 3/16" x 3/4" x 16g A075W4009Z 5 14 Washer, spring, M5 A082W4097F 5 15 Spire Nut, M5, duct fix. A100W6372F 3 16 Setscrew, M6 x 25, hex. hd., duct fix. A075W1031F 2 17 Washer, internal shakeproof, M6, duct fix. A075W4046Z 2 18 Washer flat, M6 x 25.5 x 1.4, duct fix. A075W4017Z 2 Function Code: 46.01, Page: 1 Updated 3rd March 2014 Function Code 46.01 Engine Cooling System & Fan Dep Part Description 19 Remarks Option Part Number Qty Hose, coolant feed A082K4255F 1 20 Tapping Plate, duct fix. B082B4811F 1 21 Pop Rivet, plate to body A075W6071Z 4 22 Radiator housing A082B5365K 1 23 Setscrew, M8 x 25, hex. hd., housing to body A075W1039Z 4 24 Washer flat, M8 x 16.6 x 1.4, housing to body A075W4020Z 8 25 Nyloc Nut, M8, housing to body A075W3010Z 4 26 Hose, junction pipe to diverter valve A082K4293F 1 27 Setscrew, M6 x 18, housing to radiator A075W1029Z 4 28 Washer spring, M6, housing to radiator A075W4035Z 4 29 Washer flat, M6 x 25.5 x 1.4, housing to radiator A075W4017Z 4 30 Reinforcing Plate, rad. duct, LH B082U7295F 1 30a Reinforcing Plate, rad, duct, RH B082U7296F 1 31 Setscrew, M8 x 25, brace to radiator A075W1081Z 2 32 Radiator Brace, RH A082K4232F 1 33 Setscrew, M8 x 20, brace to chassis A075W1038Z 2 34 Washer flat, M8 x 16.6 x 1.4, brace to chassis A075W4020Z 2 35 Nyloc Nut, M8, brace to chassis A075W3010Z 2 36 Hose, radiator inlet A082K4242F 1 37 Setscrew, M8 x 25, housing to body A075W1039Z 4 38 Hose Clip, 32-50 mm A079K6019F 2 V8 Function Code: 46.01, Page: 2 Updated 3rd March 2014 Function Code 46.01 Engine Cooling System & Fan Dep Part Description Remarks Option Part Number Qty 39 Hose, radiator outlet Cut to make item 42 (not GT3) V8 B082K4243F 1 40 Radiator Brace, LH A082K4231F 1 41 Junction Pipe Connector V8 A082K4276F 1 42 Hose, junction pipe to radiator outlet V8 B082K4243F 1 43 Radiator Fan & Motor Assembly B082K6065F 3 44 Shroud, fan mounting A079K4174F 1 45 Spacer, aluminium, shroud to fan A907E0696Z 9 46 Nyloc Nut, M6, shroud to fan A907E6285F 9 47 Grommet, coolant pipe through chassis A082K6022F 6 48 Anti-Vibration Pad, coolant pipe A082A4286K 2 49 Bleed Hose, to header tank B082K4254F 1 50 Restictor, bleed hose A082K4286F 1 51 Coolant Pipe, feed, (RH) Prior to '98 MY A082K4239F 1 51a Coolant Pipe, feed, (RH) '98 MY on A082K4300F 1 52 Coolant Pipe, return, (LH) Prior to '98 MY A082K4273F 1 52a Coolant Pipe, return, (LH) Flat to clear, '98 MY gearchange '98 MY on A082K4299F 1 53 Pressure Cap, 20psi/140 kpa, header tank Seal not included A082K6074F 1 53a Seal, pressure cap A082K4290F 1 54 Coolant Level Switch, header tank A082K6068F 1 55 Header Tank A082K6067F 1 56 Mounting Bracket, header tank A082K4267F 1 Made from item 39 Fan motor to mounting Fits inside bleed hose Flat to clear, '98 MY gearchange Function Code: 46.01, Page: 3 Updated 3rd March 2014 Function Code 46.01 Engine Cooling System & Fan Dep Part Description 57 Remarks Part Number Qty Setscrew, M6 x 16, bracket to body A075W1082Z 3 58 Washer flat, M6 x 25.5 x 1.4, bracket to body A075W4017Z 3 59 Nyloc Nut, M6, tank to bracket A075W3009Z 2 60 Washer flat, M6 x 18 x 1.0, tank to bracket B082W4018F 2 61 Hose, turbo to tank A082K4287F 1 62 Hose clip, ½" A075U6082F 2 63 Hose clip, ½" A075U6082F 2 64 Hose, header tank to block B082K4251F 1 65 Hose, overflow, header tank to expansion tank A036L0085V As req. 66 Nyloc Nut, M6, expansion tank fix. A075W3009Z 2 67 Washer flat, M6 x 18 x 1.0,expansion tank fix. B082W4018F 2 68 Cable Tie, hose retention A075W6038Z 1 69 Expansion tank A082K6040F 1 70 Blanking Cap, expansion tank A082K6041F 1 71 Overflow Hose, expansion tank A036L0085V As req. 72 'P' Clip, hose retention A075W6004Z 2 73 Pop Rivet, clip fix. A075W6090Z 2 74 Washer flat, 5/32" x 3/8", clip fix. A075W4062F 2 75 Hose, coolant return A082K4256F 1 76 'P' Clip, hose retention A075W6230F 2 77 Pop Rivet, 3/16", clip fix. B075W6089Z 2 Cut to fit Cut to fit Option A082K4280K R/B A082K4278K R/B Function Code: 46.01, Page: 4 Updated 3rd March 2014 Function Code 46.01 Engine Cooling System & Fan Dep Part Description 78 Remarks Option Part Number Qty Washer, 5/32" x 3/8", clip fix. A075W4062F 2 79 Pipe, engine coolant outlet A082K4250F 1 80 Pipe Assembly, engine coolant inlet A082K4272F 1 81 Bleed Plug, 1/8" BSPT B075K6011F 1 Function Code: 46.01, Page: 5 Updated 3rd March 2014 29 23 28 35 26 30 31 32 31 36 27 37 1 21 8 33 10 34 2 11 7 19 8 3 8 23 20 9 18 4 17 21 24 6 22 16 15 25 5 12 14 46.01a 13 Service Parts List Function Code 46.01a Engine Cooling System & Fan, GT3 Dep Part Description 01 Remarks Option Part Number Qty Hose, thermostat housing to coolant pipe B912E1839F 1 02 Hose Clip, hose to housing/pipe A910E6389F 2 03 Coolant Pipe, engine outlet B082K4223F 1 04 Hose Clip, 25-40mm, coolant hoses to pipe A075M6145F 2 05 Hose, outlet pipe to chassis pipe A082K4207K 1 06 Elbow Hose, chassis pipe to junction pipe B082K4127K 1 07 Junction Pipe, header tank take-off B082K4191F 1 08 Hose Clip, hoses to pipes A075K6014F 4 09 Grommet, junction pipe through chassis A082U6109F 1 10 Hose, coolant pump inlet A082K4190F 1 11 Pad, hose protection, hose to chassis A082U5008F 1 12 Hose, header tank feed A082P6055F 1 13 Protective Sleeving, header tank feed hose A082F4148K 1 14 Cable Tie, header tank feed hose securing A075W6045Z 1 15 'T' Piece, header tank feed B910E7006F 1 16 Oetiker Clip, hoses to 'T' piece B082K6060F 2 17 Reducing Hose, header tank to 'T' piece A082K4245F 1 18 Hose Clip, 20-32mm, hose to header tank B907E6085Z 1 For header tank see 46.01 Function Code: 46.01a, Page: 1 Updated 5th January 2015 Function Code 46.01a Engine Cooling System & Fan, GT3 Dep Part Description 19 Remarks Option Part Number Qty Hose, overflow, header tank to expansion tank A075L6043V 3.2M 20 Hose, air bleed, outlet pipe to header tank E075K0113Z 1 21 Hose Clip, air bleed hose to tank/pipe spigot A075U6082Z 2 22 Grommet, bleed hose through RH sidewall A089W6066F 4 23 Grommet, overflow hose through sidewalls X050J0135Z 2 24 'P' Clip, air bleed hose to airbox cover A082W6257F 3 25 Cable Tie, bleed hose to harness A075W6038Z 3 26 'P' Clip, overflow pipe securing A075W6228F 3 27 Pop Rivet, 'P' clip fixing A075W6071Z 3 28 Expansion Tank A082K6040F 1 29 Blanking Cap, expansion tank A082K6041F 1 30 Setscrew, M6 x 25, hex. hd., tank to body A075W1031Z 2 31 Nut, M6, tank to body A075W3020Z 4 32 Washer, flat, M6 x 18, tank to body A075W4017Z 4 33 Hose Clip, 8-16mm, hose to tank A082L6042F 1 34 Overflow Pipe, expansion tank A036L0085V 1M 35 Elbow, overflow pipe to tank X036J0135Z 1 36 'P' Clip, pipe retention A075W6000Z 1 37 Pop Rivet, 'P' clip fixing A075W6066Z 1 Note: for all parts which are common to V8; see 46.01 Function Code: 46.01a, Page: 2 Updated 5th January 2015 21 9 15 10 16 20 17 18 22 8 14 12 13 16 18 19 11 31 29 28 2 3 4 7 6 5 30 27 1 12 47 2 3 7 6 5 26 25 28 24 50 36 4 49 48 38 35 33 37 47 1 40 39 34 44 45 41 43 46.03a 46 Service Parts List Function Code 46.03a Oil Coolers, Pipes & Hoses, GT3 Dep Part Description 01 Remarks Option Part Number Qty Oil Cooler B082K4225F 2 02 Setscrew, M8 x 35, hex. hd., oil cooler to body A075W1041Z 2 03 Washer, flat, M8 x 25, oil cooler to body A075W4036Z 2 04 Washer, rubber, oil cooler to body A036L6019Z 4 05 Washer, spreader, oil cooler to body A082K6055F 2 06 Washer, spacer, oil cooler to body A082K4233F 2 07 Thin Nut, 5/8", BSP, oil cooler to body A082K6054F 2 08 Hose Assembly, oil cooler feed/return A910E2519F 2 09 Cable Tie, oil cooler hoses A075W6038Z 3 10 Edging Strip, oil cooler hoses through chassis AX75L6020V As req. 11 Foam Tube, hose protection, chassis front A082E6022V 85mm 12 'P' Clip, oil cooler hose securing A075W6236F 3 13 Screw, No.8 x 0.5", pan hd. pozi., 'P' clip fixing A075W5034Z 3 14 Spire Nut, No 8, 'P' clip fixing A075W6011Z 3 15 Oil Pipe assembly, oil cooler cross-over A910E2520F 1 16 Clip, cross-over pipe to body A082W6342F 3 17 Screw, M4 x 20, pan hd. pozi., clip fixing A075W5081F 3 18 Washer, flat, M4, clip fixing A082W4099F 3 Function Code: 46.03a, Page: 1 Function Code 46.03a Oil Coolers, Pipes & Hoses, GT3 Dep Part Description 19 Remarks Part Number Qty Nyloc Nut, M4, clip fixing A075W3049F 3 20 'P' Clip, oil cooler pipes securing A075H6018Z 4 21 Screw, No.8 x 0.25", pan hd. pozi., clip fixing A075W5036Z 4 22 Spire Nut, No.8, clip fixing A075W6011Z 4 23 Convolute Hose Protector A082V7779V 300mm 24 Edging Strip, hose to chassis protection AX75L6020V 200mm 25 'P' Clip, oil cooler pipes securing A075W6018Z 2 26 Pop Rivet, clip fixing A075W6092Z 2 27 'P' Clip, oil cooler pipes securing A910E6742F 4 28 Setscrew, M6 x 30, hex. hd., clip fixing A075W1030Z 2 29 Washer, spring, M6, clip fixing A075W4035Z 2 30 Washer, flat, M6, clip fixing A075W4020Z 2 31 Pulsert, M6, clip fixing A075W6156F 2 32 Duct, oil cooler, RH B082B5070K 1 33 Duct, oil cooler, LH B082B5069K 1 34 Foam Seal, duct to spoiler A082U7601K 2 35 Air Splitter, oil cooler duct, RH A082B5074K 1 36 Air Splitter, oil cooler duct, LH A082B5073K 1 37 Clip, splitter to duct A082W6356F 6 38 Plastic Fastener, splitter to duct A100W6479F 2 39 Lip Seal, duct outlet A100B6039V 1.5M Metal with rubber insert Option Function Code: 46.03a, Page: 2 Function Code 46.03a Oil Coolers, Pipes & Hoses, GT3 Dep Part Description 40 Remarks Part Number Qty Edging Strip, oil cooler duct B075U6054V 260mm 41 Foam Seal, self adhesive, duct to body A082U6067V 340mm 41a Foam Seal, self adhesive, splitter to body A082U6067V 180mm 42 Bracket, oil cooler duct retention A082B5094F 2 43 Pop Rivet, bracket to duct A075W6069Z 4 44 Nyloc Nut. M4, duct to undertray A075W3009Z 2 45 Washer, flat, M6 x 15, duct to undertray A075W4015Z 2 46 Spacer, duct to undertray A100L6007F 2 47 Foam Seal, oil cooler upper & lower A082U7339F 4 48 Foam Seal, oil cooler sides A082U7340F 4 49 Grille, oil cooler rear A082U7334F 2 50 Grommet, grille to duct A082B6158F 6 Not illustrated Option Function Code: 46.03a, Page: 3 10 11 1 23 12 22 6 7 3 2 5 7 4 See 10.23 21 23 19 18 7 8 17 9 7 20 16 See 10.23 13 46.03b 15 14 Service Parts List Function Code 46.03b Oil Coolers, Pipes & Hoses, V8 Dep Part Description 01 Remarks Option Part Number Qty Oil Cooler, LH A082K4271F 1 02 Oil Cooler, RH A082K4270F 1 03 Hose Assembly, RH Oil Cooler to LH Oil Cooler B082K4274F 1 04 Grommet, hose assy. thro' rad, housing A082P6045F 4 05 Bolt, M8 x 25, hex. hd., oil cooler to body A075W1039Z 2 06 Bolt Hex Head M8 x 40, oil cooler to body A075W2039D 2 07 Washer Flat M8 x 16.6 x 1.4oil cooler to body A075W4020Z 4 08 Nut M8 Nylocoil cooler to body A907E6284F 4 09 Spacer 20mmoil cooler to body A082K4288K 2 10 Hose Assembly Oil Cooler to engine B082K4264F 2 11 Pipe, hose protection A082E6022V 1 12 Cable Tie A075W6038Z 6 13 Grille, oil cooler RH A082U7824F 1 14 Blanking Grommet, duct platform A082U6073F 2 15 Duct Platform, RH A082B5364K 1 16 Duct, outer, RH A082B5368K 1 17 Duct, inner, RH A082B5388K 1 18 Plastic Fasrener, duct fixing A100W6479F 6 Cut to fit Fitted to duct platform Function Code: 46.03b, Page: 1 Updated 28th January 2011 Function Code 46.03b Oil Coolers, Pipes & Hoses, V8 Dep Part Description Remarks 19 Grille, oil cooler LH Fitted to duct platform 20 Option Part Number Qty A082U7823F 1 Duct Platform, LH A082B5363K 1 21 Duct, inner, LH A082B5387K 1 22 Duct, outer, LH A082B5369K 1 23 Adaptor, cooler to hose assy. A082K6075F 4 23a Dowty Washer, adaptor to cooler Not illustrated A082K6077S 4 24 Sealing Foam, oil coolers Not illustrated A089K0131F 2 25 Screw M5 x 16mm pan pozi s/s blk Fixing for items 13 & 19 A082W5184F 4 26 Rawnut 5MM Fixing for items 13 & 19 A075W6074F 4 27 Washer M5 x 10x 0.8 s/s blk Fixing for items 13 & 19 A111W4168F 4 Function Code: 46.03b, Page: 2 Updated 28th January 2011 2 1 4 8 6 7 3 46.05a Service Parts List Function Code 46.05a Engine Bay Cooling Ducts & Trunking, GT3 Dep Part Description Remarks 01 Intake Duct, engine bay ventilation, LH 01a Pop Rivet, intake duct to body 02 Option Part Number Qty For RH see 42.01a B082B4771K 1 Not illustrated A075W6092Z 4 Adaptor Panel, intake duct to spigot A082B6215K 1 03 Pop Rivet, adaptor panel to duct A075W6094Z 6 03a Washer, flat, M6, pop rivet securing Not illustrated A075W4013Z 6 04 Adaptor Spigot, adaptor panel to trunking bonded to adaptor panel A100B0925K 1 05 Trunking, 63 x 470mm, duct to engine bay B082E6217F 1 06 Hose Clip, 50-70mm, trunking fixing A100E6082F 2 07 Adaptor Spigot, trunking to engine bay sidewall A100B0925K 1 08 Pop Rivet, spigot to engine bay sidewall A075W6095F 3 Function Code: 46.05a, Page: 1 See 42.01 23 30 29 7 10 12 27 23 4 5 9 8 11 22 28 6 3 12 21 20 16 17 12 12 30 19 13 18 See 46.01 1 46.10 Updated 1st July 2014 2 Service Parts List Function Code 46.10 Chargecooler & Ducting Dep Part Description 01 Remarks Option Part Number Qty Chargecooler Radiator A082K6070F 1 02 Hose, chargecooler radiator inlet A082K4229F 1 03 Hose, chargecooler radiator outlet A082K4228F 1 04 Chargecooler Pump, coolant circulation B910E9252F 1 05 Repair Kit, chargecooler pump Comprises: impeller, lip seals, thrust washer & gasket A910E7039S 1 05a Impeller, chargecooler pump Part of repair kit, item 5 B910E6992F 1 05b Gasket, chargecooler pump Part of repair kit, item 5 A910E7010F 1 06 'O' Ring, pump spigot B907E6251F 1 07 Pipe Assembly, inlet/outlet hoses B082K4227F 1 08 Setscrew, M5 x 20, hex. hd., pipe assembly to duct A075W5084F 1 09 Washer, spring, M5, pipe assembly to duct A075W4097Z 1 10 Jacknut, M5, pipe assembly to duct A075W3043F 1 11 Hose, chassis pipe to wheelarch pipe assembly A082K4230K 1 12 Hose Clip, 16-25mm, hose to pipes A079K6018F 10 13 Grommet, hoses through body A075P6021F 2 16 Pipe, coolant feed/return through chassis A082P4200F 2 17 Grommet, pipes through chassis A079K6004F 4 18 Hose, chassis pipe to connector A082P6059F 1 In LH wheelarch Function Code: 46.10, Page: 1 Updated 1st July 2014 Function Code 46.10 Chargecooler & Ducting Dep Part Description 19 Remarks Option Part Number Qty Connector Pipe, pump hoses B075K0111Z 1 20 Hose, connector to pump inlet A910E2528F 1 21 Oetiker Clip, hoses to connector B082K6059F 2 22 Protective Sleeving, pump inlet hose A082F4131K 1 23 Hose Clip, 16-25mm, hoses to pump/chargecooler A079K6018F 4 27 Hose, pump to chargecooler A910E2515F 1 28 Hose, chargecooler to chassis pipe A910E2527F 1 29 Hose, chargecooler air bleed to 'T' piece A082K4249F 1 30 Oetiker Clip, bleed hose fixing A082L6042F 2 31 Cable Tie, coolant pipes to chassis Not illustrated A075W6038Z 1 32 Cable Tie, bleed hose to heater hose Not illustrated A075W6038Z 2 Function Code: 46.10, Page: 2 Updated 1st July 2014 32 33 31 27 30 34 28 29 25 24 23 22 20 26 4 19 10 6 7 9 13 14 18 15 21 8 3 5 2 1 11 10 16 17 47.01a Updated 6th February 2013 Service Parts List Function Code 47.01a Clutch & Release Mechanism, GT3 Dep Part Description 01 Master Cylinder, clutch 01a Service Kit, clutch master cylnder 02 Remarks Part Number Qty A082J6147J 1 A079J6037F 1 Pushrod, clutch master cylinder A082J6140F 1 03 Clevis, master cylinder pushrod A082J6148F 1 04 Clip, pushrod nut retention A082Q4027F 1 05 Locknut, clevis to pushrod A082J6149F 1 06 Clevis Pin, clutch pedal to clevis A082J4197F 1 07 Pressure Washer, clutch pedal to clevis A082W4103F 2 08 'R' Clip, clutch pedal to clevis A075W6175F 1 09 Filler Cap, clutch master cylinder A079J6038F 1 10 Nyloc Nut, master cylinder to pedal box upper A075W3010Z 1 10a Setscrew, M8 x 45, hex.hd., master cyl. to pedal box lower Not illustrated A075W1043Z 2 11 Washer, flat, M8 x 16, master cylinder to pedal box A075W4020Z 1 12 Pipe, flexible, master to slave cylinder, LHD A082J4089F 1 12a Pipe, flexible, master to slave cylinder, RHD A082J4088F 1 12b Clip, 8mm, clutch pipe to chassis A075W6237F 2 13 Adaptor, clutch pipe to master cylinder A082J6145F 1 14 Washer, adaptor to master cylinder A082J6146F 1 Not illustrated Not illustrated Option Function Code: 47.01a, Page: 1 Function Code 47.01a Clutch & Release Mechanism, GT3 Dep Part Description 15 Remarks Part Number Qty Protective Sleeving, clutch pipe A082F6517K 1 16 Cable Tie, protective sleeving & pipe to gear cables A075W6038F 5 17 Grommet, pipe through chassis A082L6159Z 2 18 Slave Cylinder, clutch A082Q6031F 1 18a Service Kit, slave cylinder A082Q6024F 1 19 Bleed Nipple, slave cylinder A082Q6025F 1 20 Setscrew, M8 x 25, hex. hd., slave cylinder fixing, upper A075W1039Z 1 21 Setscrew, M8 x 25, hex. hd., slave cylinder fixing, lower A075W1043Z 1 22 Washer, spring, M8, slave cylinder fixing A075W4036Z 2 23 Push Rod, slave cylinder to release fork B082Q4023F 1 24 Nut, M4, clucth adjustment A079W3048F 1 25 Threaded Abutment, release fork to push rod A082F4111F 1 26 Gaiter, clutch release fork B082F6355F 1 27 Clutch Release Fork A082Q4026J 1 28 Leaf Spring, release fork retaining A082F6231F 1 29 Pop Rivet, spring to release fork A082Q6302F 1 30 Release Bearing Assembly 8mm nose protrusion A082Q6034F 1 31 Pressure Plate Assembly ID: 235 CP 7000 A082Q6032F 1 32 Setscrew, M8 x 20, hex. hd., clutch cover to flywheel A075W1038Z 6 33 Washer, spring, M8, clutch cover to flywheel A075W4036Z 6 34 Clutch Driven Plate A082Q6033F 1 Includes leaf spring Option Function Code: 47.01a, Page: 2 / \\ ( l f 'fls < e(\ N A )$/ /rrrF d i \_4/ \ J 1\'\ i\\ ,/ r^//A // \ / / i 1/ ll \dt @ (\ (\ (\ Jt / 00 r+ q - I n.cl r1r /v )n or f , f N Lit$ Service Parts List Function Code 47.01b Clutch & Release Mechanism, V8 Dep Part Description 01 Remarks Option Part Number Qty Clutch master cylinder 5/8" V8, prior to '98 MY A082Q4035F 1 01a Service Kit, master cylinder V8, prior to '98 MY A036J6091Z 1 02 Push Rod, clutch master cylinder V8, prior to '98 MY A082J6140F 1 03 Clevis, pushrod to pedal V8, prior to '98 MY A082J6148F 1 04 Locknut, pushrod to clevis V8, prior to '98 MY A082J6149F 2 04a Clip, pushrod retention V8, prior to '98 MY A082Q4027F 1 05 Clevis Pin, clevis to pedal V8, prior to '98 MY A082J4197F 1 06 'R' Clip, pin retention V8, prior to '98 MY A075W6175F 1 07 Washer, wavy, pin tensioning V8, prior to '98 MY A082W4103F 2 08 Clutch pipe assembly, front LHD V8, prior to '98 MY B082P4405F 1 08a Clutch pipe assembly, front RHD V8, prior to '98 MY B082P4406F 1 09 Connector, clutch pipe to master cylinder V8, prior to '98 MY A082J6145F 1 10 Washer, flat, 3/8", copper V8, prior to '98 MY A082J6146F 1 11 Grommet, pipe through chassis A082L6159Z 3 12 Nyloc Nut, M8 V8, prior to '98 MY A075W3010Z 2 13 Washer, flat, M8 x 16 V8, prior to '98 MY A075W4020Z 2 14 Clip, pipe fixing A075J6027Z 3 15 Clip, double, pipe fixing A100J6044F 1 Not illustrated Function Code: 47.01b, Page: 1 Updated 2nd February 2015 Function Code 47.01b Clutch & Release Mechanism, V8 Dep Part Description Remarks Option Part Number Qty 16 Braided Hose, bundy to slave cylinder Includes banjo bolt & washers V8, prior to '98 MY A082Q4068F 1 17 Slave cylinder V8, prior to '98 MY A082Q6031F 1 17a Service Kit, slave cylinder V8, prior to '98 MY A082Q6024F 1 18 Bleed nipple V8, prior to '98 MY A082Q6025F 1 19 Push Rod, slave cylinder V8, prior to '98 MY A082Q4031F 1 20 Slave Cylinder Mounting Bracket V8, prior to '98 MY A918E0216K 1 21 Bolt, bracket to bell housing A075W1039Z 3 22 Washer, flat A075W4020Z 3 23 Setscrew, M8 x 25, hex. hd. slave fixing V8, prior to '98 MY A075W1039Z 2 24 Washer, spring V8, prior to '98 MY A0756W4036Z 2 25 Clutch master cylinder V8, V8-GT, '98 MY on A082Q0724F 1 26 Screw, M8 x 20, cap. hd. black, master cyl. to pedal box V8, V8-GT, '98 MY on A111W7130F 2 27 Washer, spring, M8 V8, V8-GT, '98 MY on A075W4032Z 2 28 Clevis Pin V8, V8-GT, '98 MY on A082Q0727F 1 29 Washer, flat, nylon V8, V8-GT, '98 MY on A082Q0714F 2 30 Clip, pin retention V8, V8-GT, '98 MY on A082Q0728F 1 31 Clutch pipe assembly, front LHD V8, V8-GT, '98 MY on A082Q0730K 1 31a Clutch pipe assembly, front RHD V8, V8-GT, '98 MY on A082Q0729K 1 32 Clutch pipe, main V8, V8-GT, '98 MY on A082Q4069K 1 33 Hose & Pipe assembly V8, V8-GT, '98 MY on A082Q0725F 1 34 Clip, clutch flex pipe/main pipe V8, V8-GT, '98 MY on A082Q0728F 1 Not illustrated Function Code: 47.01b, Page: 2 Updated 2nd February 2015 Function Code 47.01b Clutch & Release Mechanism, V8 Dep Part Description 35 Remarks Option Part Number Qty Clutch flexpipe bracket V8, V8-GT, '98 MY on A082Q4071F 1 36 Connector, clutch pipe V8, V8-GT, '98 MY on A079J6020F 1 37 Slave cylinder V8, V8-GT, '98 MY on A082Q0726F 1 38 Slave Cylinder Mounting Bracket V8, V8-GT, '98 MY on A082Q4059K 1 39 Screw, M8 x 30, hex. hd. V8, V8-GT, '98 MY on A075W2037Z 2 40 Washer, spring, M8 V8, V8-GT, '98 MY on A075W4032Z 2 41 Washer, flat, M8 V8, V8-GT, '98 MY on A075W4020Z 2 42 Bolt, M8 x 60, cap hd., clutch to flywheel Twin plate clutch A111W1166F 6 43 Clutch Fork, barrel pivot Stiff alloy clutch housing V8, V8-GT, '98 MY on A082Q4060K 1 43a Clutch Fork, barrel pivot Stiff alloy clutch housing V8, prior to '98 MY A082Q4072K 1 43b Clutch Fork, spherical pivot Not illustrated V8, prior to '98 MY B082Q4036K q 43c Clutch Fork, spherical pivot Not illus., R/B clutch hsg. assy. A082Q4073J V8, prior to '98 MY A082Q4073J 1 44 Snap Ring, clutch release bearing A082Q4042H 1 45 Clutch Assembly, twin pate V8, V8-GT B082Q0718F 1 45a Clutch Assembly, twin pate, retro fit kit V8 A082Q0720S 1 46 Pin fixing kit Twin plate clutch A082Q0719S 1 47 Pivot, clutch fork, spherical V8, prior to '98 MY A082Q4073J 1 47a Pivot, clutch fork, barrel V8, V8-GT, '98 MY on A082Q4061F 1 48 Screw, M8 x 35, flg, skt. button hd., pivot fix. V8, V8-GT, '98 MY on A918W7121F 1 Not illus., R/B clutch hsg. assy. A082Q4073J Function Code: 47.01b, Page: 3 Updated 2nd February 2015 Function Code 47.01b Clutch & Release Mechanism, V8 Dep Part Description 49 Remarks Option Part Number Qty Spring, clutch fork V8, V8-GT, '98 MY on A082Q4062F 1 50 Pop Rivet, spring to clutch fork V8, V8-GT, '98 MY on A082W6302F 1 51 Release Bearing, twin plate clutch V8, V8GT A082Q4041H 1 52 Heatshield, flexpipe coil, clutch pipe protection Not illustrated V8, V8-GT, '98 MY on A082Q4070F 1 53 Clutch Alignment Tool, twin plate clutch Not illustrated T000T1402F 1 Function Code: 47.01b, Page: 4 Updated 2nd February 2015 40 3 8 1 34 2 9 7 36 11 23 22 8 6 10 8 13 14 24 17 15 18 19 12/12a 23 29 20 4 25 22 8 28 17 14 16 30 33 18 26 31 32 12 5 19 21 35 36 37 27 41 42 43 38 47.03 Updated 6th February 2013 Service Parts List Function Code 47.03 Transmission Assembly Dep Part Description Remarks Option Part Number Qty 01 Transmission Assembly Type UN1 027 V8, prior to '98 MY A082F4150F 1 01a Transmission Assembly, Reconditioned exchange Type UN1 027 V8, '98 MY on, A082F4186F R/B A082F4186R 1 01b Transmission Assembly Type UN1 026 GT3, prior to VIN: W2272 A082F6522F 1 01c Transmission Assembly Type UN1 028 GT3, VIN: W2272 on A082F4187F 1 02 Clutch Housing. alloy Single plate clutch V8, B918E0150K R/B B082F4153J 1 02a Clutch Housing, cast iron Single plate clutch V8 B082F4153J 1 02b Clutch Housing, alloy, twin plate clutch For spherical fork pivot, R/B item 2c V8, prior to '98 MY 02c Clutch Housing Assembly, alloy, twin plate clutch Incl. barrel release pivot and fork V8, prior to '98 MY A082Q4073J 1 02d Clutch Housing, alloy, twin plate clutch Housing only V8, V8-GT, '98 MY on A082Q4064K 1 02e Clutch Housing Single plate clutch GT3 A082F4146S 1 03 Rear Casing Assembly Type UN1 027 V8, prior to '98 MY A082F6570S 1 03a Rear Casing Assembly Type UN1 026 GT3, prior to VIN: W2272 A082F6553S 1 03b Rear Casing Assembly Type UN1 027/028 V8, '98 MY, GT3, VIN: W2272 A082F6579S on 1 04 Dowel, clutch hsg. to engine. B907E6181F 2 05 Shim, clutch housing to sump. A082F6358F 2 06 Mounting Bracket, gearbox, RH A082F0766K 1 07 Mounting Bracket, gearbox, LH. A082F0767K 1 1 Function Code: 47.03, Page: 1 Updated 5th January 2015 Function Code 47.03 Transmission Assembly Dep Part Description 08 Remarks Option Part Number Qty Washer, flat, M10 x 20, bracket to gearbox. A075W4024Z 6 09 Screw, M10 x 45, button hd., bracket to gearbox. A082W7057F 1 10 Bolt, M19 x 80, hex. hd., bracket to gearbox. A075W2061Z 1 11 Bolt, M10 x 65, hex. hd., bracket to gearbox. A075W2056F 1 12 Bolt, M10 x 75, hex. hd., bracket to gearbox. 1 off, V8 prior to '98 MY A075W2059Z 2 12a Bolt, M10 x 130, hex. hd. bracket to gearbox Retains cable support bracket A082W7147F 1 13 Bolt, M10 x 30, hex. hd., bracket to gearbox. A075W1049Z 1 14 Washer, flat, M10, mounting to bracket. LH: 1 off, RH: 2 off A075W4006Z 1/2 15 Mounting Rubber, gearbox. LH Marked: 17-1917R A918E0265F 1 16 Mounting Rubber, gearbox. RH Marked: 17-1917L (now marked 17-1918L) A918E0266F 1 17 Screw, M8 x 20, hex. hd., gearbox mounting to chassis. A075W1038Z 4 18 Washer, flat, M8 x 16, gearbox mounting to chassis. A075W4020Z 4 19 Nyloc Nut, M8, gearbox mounting to chassis. A075W3010Z 4 20 Bolt, 7/16" UNF x 4½", mounting to bracket, LH. A082F4113F 1 21 Bolt, 7/16" UNF x 4" , mounting to bracket , RH. A082W4112F 1 22 Washer, flat, 7/16 UNF, gearbox mounting bolt. A075W4005Z 2 23 Nyloc Nut, 7/16" UNF, gearbox mounting bolt. A075W3004Z 2 24 Reverse Lamp Switch (ball type). A082F6564F 1 25 Sleeve, plain, clutch release bearing guide Alloy bell housing 61mm, single plate clutch A082Q4033F 1 25a Sleeve, plain, clutch release bearing guide Alloy bell housing 59mm, twin plate clutch A082Q4053F 1 V8 prior to '98 MY Function Code: 47.03, Page: 2 Updated 5th January 2015 Function Code 47.03 Transmission Assembly Dep Part Description Remarks Option Part Number Qty 26 Sleeve, flanged, clutch release bearing guide Cast iron & later alloy bell housing Twin plate clutch A082Q4049K 1 27 Screw, M6 x 10, hex. hd. sleeve fixing A075W1027Z 2 28 Oil seal, drive shaft A082F6392F 2 29 'O' ring, ring nut A082F6393F 2 30 Ring nut, bearing adjusting A082F6391F 1 31 Screw, locking plate A082F6394F 2 32 Washer A082F6378F 2 33 Locking plate, ring nut A082F6396F 2 34 Bolt, M10 x 45, hex. hd., bell housing to engine A075W2053Z 8 35 Bolt, M10 x 55, hex. hd., bell housing to engine A079W2057F 2 36 Washer, flat, M10 A075W4024F 10 37 Bung, clutch housing Early bell housing A082Q4055S 2 38 Bung, clutch housing Later bell housig A082Q4056K 1 39 Gasket, gearbox to clutch housing A082F6404F 1 40 Gasket, rear cover to gearbox A082F6403F 1 41 Plug, 3/8" BSP, oil drain & fill/level A082F6397F 2 42 Oil Seal, cross shaft, LH B082F6379F 1 43 Oil Seal, cross shaft, RH A082F6538S 1 48 Castrol TAF-X gear oil A082F6552S 1 Incl. oil seal, 'O' ring & steel shield Not illustrated Not illustrated Function Code: 47.03, Page: 3 Updated 5th January 2015 24 28/29 17 26 26 11 27 23 10 25 22 9 23 30/31 See 47.06 35 34 21 8 33 20 36 18 6 15 16 32 7 37 17 42 40 41 42 14 5 4 1 43 39 3 38 2 12 13 47.05 Service Parts List Function Code 47.05 Gearchange Mechanism, External Dep Part Description 01b Remarks Option Part Number Qty Master Unit and Cables GT3, prior to VIN: W2272 A082F6531F 1 01c Master Unit, less cables V8 A082F4168H 1 01d Master Unit, less cables GT3, prior to VIN: W2272 A082F6532S 1 02 Captive Stud, M6 x 25, master unit to chassis A082W6506F R/B B082W6506F 4 03 Grommet, master unit to chassis X036B6150Z 4 04 Washer, flat, M6 x 15 x 1.5, master unit to chassis A075W4015Z 8 05 Nyloc Nut, M6, master unit to chassis A907E6285F 4 06 Plate , gear lever retainer A082F4115F 1 07 Gear Lever Assembly, incl. leather knob Remove knob & fit 11a for GT3 A082F6520F 1 08 Gear lever gaiter, lower For trimmed gaiter see 14.05 B082F4114F 1 09 Ring, gear lever gaiter retainer A082F4116F 1 10 Screw, No.6 x 3/8", S/T, pan pozi. ring fix. A075W5011Z 6 11 Gear Lever Knob, leather V8 A082F6520F 1 11a Gear Lever Knob, alloy, polished GT3 A082F4173F 1 12 Split pin, gearchange cables to lever Common A082F6371F 2 13 Cable Tie, gear change cable to master unit Common A089W6260F 1 14 Cable, gear change V8 B082F4151H 2 14a Cable, gear change GT3, prior to VIN: W2272 A082F6551S 2 Part of lever assembly V8 Function Code: 47.05, Page: 1 Updated 2nd February 2015 Function Code 47.05 Gearchange Mechanism, External Dep Part Description 15 Remarks Part Number Qty Gaiter, gearchange cable A082F6369F 2 16 Rod end, cable to translator A082F6368F 2 16a Boot, rod end protection Not illustrated A082F4149F 4 17 Locknut, M6, 4 off GT3, prior to VIN: W2272 A082F6372F 2 18 Nyloc Nut, M6 , rod end to translator A075W3009F 2 19 Translator assembly, gearchange B082F6530F 1 20 Bolt translator clamp B082F4144F 1 21 Nut, M10 Nyloc, translator clamp A075W3011Z 1 22 Tie Rod, translator to gearbox, M8/M8 Less rod ends, part of kit, item 46 V8 B082F4169F 1 23 Locknut, M8, rod ends to tie rod Part of kit, item 46 V8 A075W3026Z 2 24 Tie Rod Assembly Part of kit, item 45 GT3, prior to VIN: W2272 A082F6196H 1 25 Nyloc Nut, M6, tie rod ends GT3, prior to VIN: W2272 A075W3009Z 2 26 Rod End, tie rod GT3, prior to VIN: W2272 A082F6368F 2 27 Tie Rod GT3, prior to VIN: W2272 A082F6503F 1 28 Ball Joint, tie rod, M8 x M8, tie rod to gearbox Part of kit, item 46 V8 A082F6560F 1 29 Boot, tie rod ball joint, M8 Part of kit, item 46 V8 A082F4166F 2 30 Boot, tie rod ball joint, M6 Part of kit, item 45, 46 Common A082F4149F 2 31 Ball Joint, tie rod, M8 x M6, tie rod to translator Part of kit, item 46 V8 A082F6561F 1 32 Bracket, cable support clips to clutch slave cylinder GT3, prior to VIN: W2272 B082F4145F 1 33 Bolt, M8 x 45, hex. hd., bracket to clutch housing GT3, prior to VIN: W2272 A075W1043Z 1 34 Washer, flat, M8, bracket to clutch housing GT3, prior to VIN: W2272 A075W4020Z 2 Part of kit, item 45 Option Common Function Code: 47.05, Page: 2 Updated 2nd February 2015 Function Code 47.05 Gearchange Mechanism, External Dep Part Description 35 Nyloc Nut, M8 , bracket to clutch housing 36 Bracket, cable support clips to clutch housiong 37 Clip, gear cable support 38 Bracket, gear change cable support, upper 39 Bracket, gear change cable support, lower 40 Remarks Option Part Number Qty GT3, prior to VIN: W2272 A075W3010Z 1 A082F6556F 1 Common A910E6592F 2 V8 A082F4160F 1 V8 A082F4159F 1 Screw, M8 x 20, hex.hd., upper to lower bracket V8 A075W1038Z 1 41 Washer, spring, M8, upper to lower bracket V8 A075W4036Z 2 42 Washer, flat, M8 x 20 V8 A079W4019F 3 43 Bolt, M8 x 55, button skt. hd., bracket to RH mount V8 B082W7051F 1 44 Master Unit Repair Kit Comprises: items 47, 48, 49, 50, 51, 52, 53 Common A082F4208J 1 45 Translator Repair Kit, GT3 Comprises: items 24, 26, 30, 54 GT3, prior to VIN: W2272 A082F4209J 1 46 Translator Repair Kit, V8 Comprises: items 22, 23, 28, 29, 30, 31, 54 V8 A082F4210J 1 47 Bush, spherical bearing Part of kit, item 44 Common A082F6588S 2 48 Bush, lever to cross shaft Part of kit, item 44 Common A082F6589S 2 49 Thrust washer, lever to cross shaft Part of kit, item 44 Common A082F6594S 2 50 Isolator Bush, rubber, lever to rod end Part of kit, item 44 Common A082F6590S 2 51 Lever Bush Washer, bush retention Part of kit, item 44 Common A082F6592S 2 52 Sleeve, bush retention Part of kit, item 44 Common A082F6591S 2 53 Reverse Inhibitor Block Part of kit, item 44 Common A082F6363S 1 Uses clutch hsg. to gearbox fixing V8 Retained by RH mount fixings, see 47.03 Function Code: 47.05, Page: 3 Updated 2nd February 2015 Function Code 47.05 Gearchange Mechanism, External Dep Part Description Remarks Option Part Number Qty 54 Bearing, translator Part of kit, item 45, 46 Common A082F6366f 2 55 Bolt, gear lever retaining plate fixing A075W1036Z 12 56 Washer, gear lever retaining plate fixing A075W4020Z 12 Function Code: 47.05, Page: 4 Updated 2nd February 2015 7 29 28 23 6 12 22 11 25 24 27 See 47.06 9 26 23 10 25 19 8 14 22 17 13 20 18 15 16 1 21 5 4 3 2 47.05a 4 Service Parts List Function Code 47.05a Gearchange Mechanism, External, '98 MY on Dep Part Description 01 Remarks Option Part Number Qty Master Unit and Cables V8, V8GT; GT3 from VIN* A082F4175F 1 01a Master Unit, less cables V8, V8GT; GT3 from VIN* A082F4183H 1 02 Cable Tie, cables to master unit A089W6260F 2 03 Grommet, master unit to chassis X036B6150Z 4 04 Washer, flat, M6 x 15 A075W4015Z 8 05 Nyloc Nut, M6, master unit fix. A907E6285F 4 06 Gear Lever Assembly, incl. leather knob item 7 Remove knob & fit 7a/b as req. V8 A082F6520F 1 07 Gear Lever Knob, leather trimmed Part of lever assembly V8 Not separate 1 07a Gear Lever Knob, alloy, polished V8GT, GT3 A082F4173F 1 07b Gear Lever Knob, alloy, anodised Sport 350/'99 MY USA A082F4205F 1 07c Gear Lever Knob, alloy, anodised, short 'Final Edition' A082F4206F 1 07d Lotus Logo, alloy knob 'Final Edition' A082F4207F 1 08 Mounting Plate, gaiter assy. A082F4115F 1 09 Bolt, hex. hd.,plate fix. A075W1036Z 8 10 Washer, flat A075W4020Z 8 11 Ring, gaiter retention A082F4114F 1 12 Screw, No.6 x 3/8", S/T, pan pozi. ring fix. A075W5011Z 6 13 Crossgate Cable, gearchange A082F4185H 1 V8, V8GT; GT3 from VIN* Function Code: 47.05a, Page: 1 Updated 5th January 2015 Function Code 47.05a Gearchange Mechanism, External, '98 MY on Dep Part Description 14 Remarks Option Part Number Qty Selector Cable, gearchange V8, V8GT; GT3 from VIN* A082F4184H 1 15 Cable Support Bracket V8, V8GT; GT3 from VIN* A082F6572F 1 16 Cable Support Clip V8, V8GT; GT3 from VIN* B910E6592F 2 17 Collar, cable protection GT3 from VIN* A082F4182F 2 18 Cable Tie, grommet retention GT3 from VIN* A075W6038Z 2 19 Abutment Bracket, selector cable V8, V8GT; GT3 from VIN* A082F4176F 1 20 Support Stay, crossgate cable V8, V8GT; GT3 from VIN* A082F4177F 1 21 Collar, crossgate cable to stay V8, V8GT; GT3 from VIN* A082F4182F 1 22 'C' Clip, cable retention V8, V8GT; GT3 from VIN* A082F6577S 2 23 Gaiter, gearbox end of cables V8, V8GT; GT3 from VIN* A082F6369F 2 24 Abutment Bracket, crossgate cable V8, V8GT; GT3 from VIN* A082F4178F 1 25 Nyloc Nut, cable fix. V8, V8GT; GT3 from VIN* A082W4161F 2 26 Lever Arm, cross shaft V8, V8GT; GT3 from VIN* A082F4179F 1 27 Roll Pin, 7mm, lever to shaft Fit this pin first, then pin 4mm V8, V8GT; GT3 from VIN* A082F6419H 1 27a Roll Pin, 4mm, lever to shaft Not illustrated, fit into pin 7mm V8, V8GT; GT3 from VIN* A082F6420H 1 28 Ball Stud, cable end, rear V8, V8GT; GT3 from VIN* A082F6571F 2 29 Rod End, gearchange cables V8, V8GT; GT3 from VIN* A082F6597S 4 *VIN: W2272 Function Code: 47.05a, Page: 2 Updated 5th January 2015 6 4 5 6 1 7 8 2 3 28 29 9 27 26 14 11 25 24 18 23 12 10 10 13 11 22 15 16 10 19 17 20 21 47.06 Service Parts List Function Code 47.06 Gear Selector Mechanism, Internal Dep Part Description Remarks Option Part Number Qty 01 Cross Shaft Type UN1 027/028 V8 '98 MY; GT3 from VIN: W2272 A082F6579S 1 01a Cross Shaft Type UN1 026/028 V8, prior '98 MY; GT3 prior VIN: W2272 A082F6579S 1 02 Roll Pin, 4mm, selector finger to cross shaft A082F6420F 1 03 Roll Pin, 7mm, selector finger to cross shaft A082F6419F 1 04 Bellows Seal, cross shaft, LH A082F6423F 1 04a Oil Seal, cross shaft, LH B082F6379F 1 04b Oil Seal, cross shaft, RH A082F6538S 1 05 Spring, cross shaft positioning A082F6424F 1 06 Collet Set, cross shaft spring A082F6425F 1 07 Bellows Seal, cross shaft, RH A082F6548S 1 08 Pivot Shaft, interlock guide A082F6431F 1 09 Selector Shaft & Fork Assembly, 3rd/4th gear A082F6413F 1 10 Ball, detent, selector shafts A082F6407F 4 11 Spring, detent, 1st/2nd, 3rd/4th , reverse A082F6406F 3 12 Roll Pin, 6mm, 3rd/4th fork to shaft A082F6418F 1 13 Spring, 2nd synchro assist B082F6409F 1 14 Selector Fork, 1st/ 2nd B082F6412F 1 Function Code: 47.06, Page: 1 Updated 2nd February 2015 Function Code 47.06 Gear Selector Mechanism, Internal Dep Part Description 15 Remarks Option Part Number Qty Roll Pin, 6mm, 2nd selector fork A082F6418F 1 16 Roll Pin, 6mm, 2nd synchro assist spring A082F6418F 1 17 Selector Shaft, 1st/2nd gears B082F6408F 1 18 Lever, reverse shaft to gear Without reverse gear brake Type UN1 026/028 A082F6427F 1 18a Lever, reverse shaft to gear With reverse gear brake Type UN1 027 A082F6586S 1 19 Washer, wavy, reverse lever pivot A082F6428F 1 20 Pivot Bolt, reverse lever A082F6429F 1 21 Selector Shaft, reverse Without reverse gear brake Type UN1 026/028 B082F6405F 1 21a Selector Shaft, reverse With reverse gear brake Type UN1 027 A082F6587S 1 22 Selector Shaft & Fork Assembly, 5th gear A082F6414F 1 23 Spring, detent, 5th gear A082F6554F 1 24 Washer, detent plug A082F6415F 1 25 Plug, 5th detent spring retaining A082F6416F 1 26 Roll Pin, 5th fork to shaft A082F6417F 1 27 Interlock Guide, selector shafts A082F6430F 1 28 Washer, wavy, interlock guide pivot A082F6432F 1 29 Circlip, interlock guide to pivot shaft A082F6433F 1 Function Code: 47.06, Page: 2 Updated 2nd February 2015 13 12 30 11 10 29 9 7 28 8 6 5 4 27 3 31 26 2 20 25 1 24 23 18 8 22 15 32 19 17 33 4 34 21 14 35 16 49 36 4 34 8 33 42 47 43 48 37 44 38 46 45 39 54 49 40 53 41 52 50 47.07 51 Updated 24th June 2011 Function Code 47.07 Gears, Shafts & Bearings Dep Part Description 01 Remarks Option Part Number Qty Nut, 5th geasr synchro hub to primary shaft A082F6462F 1 02 Washer, 5th gear synchro hub to primary shaft A082F6461F 1 03 Synchroniser Hub, 5th gear A082F6460F 1 04 Synchro Ring, 3rd, 4th & 5th A082F6440F 3 05 Spring Clip, 5th gear synchro sleeve A082B6459F 1 06 Sliding Gear Sleeve, 5th gear synchroniser B082F6458F 1 07 5th Gear, 41 teeth Type UN1 027, V8, V8GT A082F6566S 1 07a 5th Gear, 39 teeth Type UN1 026/028 GT3 A082F6457F 1 08 Needle Race (pair), 1st, 2nd & 5th gear A082F6456F 3 09 Sleeve, 5th drive gear bearing A082F6455F 1 10 Thrust Washer, 5th drive gear A082F6454F 1 11 Bearing , double taper, primary shaft rear A082F6546S 1 12 Primary Shaft Type UN1 027 V8, V8GT A082F6565S 1 12a Primary Shaft Type UN1 026/028 GT3 A082F6545S 1 13 'O' Ring, clutch shaft to primary shaft A082F6549S 1 14 Drive Gear, 3rd, 21 teeth, primary shaft A082F6439F 1 15 Needle Race ( pair ), 3rd gear A082F6438F 1 16 Synchromesh Assembly, 3rd/4th gear A082F6441F 1 17 Splined Cup Washer, circlip retaining A082F6445F 1 18 Roller, 3rd/4th gear synchroniser sleeve A082F6443F 3 19 Drive gear, 4th, 27 teeth, primary shaft A082F6447F 1 Common Common Function Code: 47.07, Page: 1 Function Code 47.07 Gears, Shafts & Bearings Dep Part Description 20 Remarks Option Part Number Qty Spring, 3rd/4th gear synchroniser roller A082F6442F 3 21 Circlip, 3rd/4th synchro hub retaining B082F6444F 1 22 Needle Race ( pair ), 4th gear A082F6446F 1 23 Thrust Washer, 4th drive gear A082F6448F 1 24 Roller Bearing, primary shaft front A082F6449F 1 25 Circlip, roller bearing retention B082F6450F 1 26 Lip Seal, primary shaft front A082F6451F 1 27 Clutch Shaft B082F6452F 1 28 Spring Pin, clutch shaft to primary shaft A082F6453F 1 29 Guide Tube, clutch relaese bearing A082F6482F 1 30 'O' Ring, guide tube sealing A082F6483F 1 31 Split Ring, sec., shaft front brg location A082F6463F 1 32 Driven Gear, 35 teeth, 2nd, secondary shaft A082F6464F 1 33 Spring Ring, 1st / 2nd synchroniser A082F6465F 2 34 Synchro Ring, 1st / 2nd gear A082F6466F 2 35 Synchroniser Assembly, 1st / 2nd A082F6467F 1 36 Circlip, 1st/2nd synchroniser retaining A082F6468F 1 37 Driven Gear, 37 teeth, 1st / 2nd, secondary shaft A082F6469F 1 38 Bearing, dual taper roller, sec. shaft rear A082F6470F 1 39 Retaining Plate, sec. shaft rear bearing Type UN1 027 V8, V8GT A082F6567S 1 39a Retaining Plate, sec. shaft rear bearing Type UN1 026/028 GT3 B082F6471F 1 Common Common Function Code: 47.07, Page: 2 Function Code 47.07 Gears, Shafts & Bearings Dep Part Description 40 Remarks Option Part Number Qty Washer, retaining plate fixing bolt A082F6473F 3 41 Bolt, retaining plate fixing A082F6472F 3 42 Driven Gear, 5th, 31 teeth, secondary shaft Type UN1 027 V8, V8GT A082F6568S 1 42a Driven Gear, 5th, 32 teeth, secondary shaft Type UN1 026/028 GT3 A082F6474F 1 43 Washer, sec. shaft nut to 5th gear A082F6475F 1 44 Nut, secondary shaft securing A082F6476F 1 45 Friction Washer, 3mm, reverse gear, rear Type UN1 026 GT3 prior to VIN: W2272 A082F7479F 1 46 Reverse Gear, 25 teeth Type UN1 026 GT3 prior to VIN: W2272 A082F6480F 1 47 Friction Washer, 5mm, reverse gear, front Type UN1 026 GT3 prior to VIN: W2272 A082F6481F 1 48 Shaft, reverse idler gear Common A082F6478F 1 49 Spring Pin, reverse shaft retaining Common A082F6477F 1 50 Reverse Gear, 25 teeth (synchronized) Type UN1 027/028 V8, V8GT; GT3* A082F6569S 1 51 Synchroniser/Hub, reverse gear Type UN1 027/028 V8, V8GT; GT3* A082F6580S 1 52 Washer, special, reverse gear Type UN1 027/028 V8, V8GT; GT3* A082F6581S 1 53 Circlip, reverse gear Type UN1 027/028 V8, V8GT; GT3* A082F6582S 1 54 Pin, idler gear shaft Type UN1 027/028 V8, V8GT; GT3* A082F6583S 1 *From VIN: W2272 Function Code: 47.07, Page: 3 3 5 10 12 4 11 2 9 8 17 7 6 6 13 14 8 1 11 15 16 5 12 4 47.11 Function Code 47.11 Final Drive & Bearings Dep Part Description Remarks Option Part Number Qty 01 Crownwheel & Pinion, 3.8 ratio Includes bolts V8 A082F6484F 1 01a Crownwheel & Pinion, 4.1 ratio Includes bolts GT3 A082F6584F 1 02 Bolt, crownwheel to differential carrier A082F6492F 8 03 Spigot Bolt A082F6495F 2 04 'O' ring, sungear shaft seal A082F6494F 2 05 Bearing, taper roller, differential carrier A082F6493F 2 06 Sun Gear / output shaft A082F6487F 2 07 Hub, planet gear half shafts A082F6498F 1 08 Half shaft, planet gear A082F6499F 2 09 Shaft, planet gear A082F6490F 1 10 Roll Pin, planet gear shaft retaining A082F6491F 1 11 Planet Gear, differential A082F6489F 4 12 Thrust Washer, planet gear A082F6488F 4 13 Thrust Washer, sun gear A082F6486F 1 14 Differential Carrier A082F6485F 1 15 Speedo Drive Gear, 26 teeth A082F6496F 1 16 Split Ring, speedo drive retaining A082F6497F 1 17 Shim washer, 1.2, backlash adjust, selective A082F6524F As req 17a Shim washer, 1.3, backlash adjust, selective A082F6525F As req 17b Shim washer, 1.4, backlash adjust, selective A082F6526F As req 17c Shim washer, 1.5, backlash adjust, selective A082F6527F As req Function Code: 47.11, Page: 1 Function Code 47.11 Final Drive & Bearings Dep Part Description 17d 17e Remarks Option Part Number Qty Shim washer, 1.6, backlash adjust, selective A082F6528F As req Shim washer, 1.7, backlash adjust, selective A082F6529F As req Function Code: 47.11, Page: 2 3 2 1 6 7 8 5 4 47.15 Function Code 47.15 Driveshafts & Seals Dep Part Description 01 Driveshaft 02 Remarks Option Part Number Qty A082D6037F R/B B082D6037S 2 Roll pin, outer, driveshaft securing A082D6024F 2 03 Roll pin, inner, driveshaft securing A082D6023F 2 04 Nut, hub to driveshaft Also see section No 31.03 A082D6026F 2 05 Washer, flat, hub to driveshaft Also see section No 31.03 A082D6025F 2 06 Gaiter Kit, inboard joint Includes locking clips & grease A082D6028F 2 07 Gaiter Kit, outboard joint Includes locking clips & grease A082D6029F 2 08 Reluctor Ring, wheel speed sensor Part of driveshaft assy. A082D6034H 2 Function Code: 47.15, Page: 1 ffiffi W w w( W : f, 0'- a2 utE Function Code 60.01 Tool Kit Dep Part Description 01 Remarks Option Part Number Qty Toolkit A082T4016F 1 02 Strap, toolkit securing A089U1412F 1 03 Bracket, toolkit securing A082T4017F 1 04 Spare Wheel Cover/Jack & Wheel Brace Stowage 16" spare wheel A082T4015K 1 04a Spare Wheel Cover/Jack & Wheel Brace Stowage 17" spare wheel B082T4015F 1 05 Lifting Jack A082T6019F 1 06 Lifting Jack Securing Strap A089U1412F 1 07 Wheel Brace, 19mm socket C082T6016F 1 08 Clip, wheel brace retention A082W6572F 2 09 Edging Strip, spare wheel cover Not illustrated, 12 cars only '02 MY, with 17" spare A085U6080V As req. 10 Spacer, security bolt Not illustrated, 12 cars only '02 MY, with 17" spare A082J6124V 50mm 11 Self Adhesive Velcro, loop, 10 x 20cm, tool kit fixing Not illus. on battery cover Rear located tool kit A082V9144V 0.2M 12 Self Adhesive Velcro, hook, 10 x 20cm, tool kit fixing Not illus. on tool kit Rear located tool kit A082V9145V 0.2M Includes handle Function Code: 60.01, Page: 1 5 1 9 6 10 2 11 3 7 12 8 4 13 14 60.01a Function Code 60.01a Diagnostic Equipment Dep Part Description Remarks Option Part Number Qty 01 'Tech 1' Diagnostic scanner kit Displays fault codes/sensor readings Incl. cartridge, lead, test adaptor, op's man T000T0896/2 1 02 Connector Lead, 'Tech 1' scanner Tech 1 to adaptor cable item 3 P.O. 'Tech 1' Kit T000T0896/2 T000T1312F 1 03 Adaptor Cable, connector lead to DLC Tech 1 connector lead to DLC P.O. 'Tech 1' Kit T000T0896/2 T000T1306F 1 04 Calibration Cartridge, 'Tech 1' scanner ECM/Kelsey Hayes ABS 415 '96 to '97 MY T000T1307F 1 04a Calibration Cartridge, 'Tech 1' scanner Kelsey Hayes ABS, EBC 430 '98 MY on T000T1403S 1 04b Calibration Cartridge, 'Tech 1' scanner Dual SIR system (version 1.0) Dual SIR (4 & 8 cyl) T000T1237F 1 04c Calibration Cartridge, 'Tech 1' scanner Megamoss alarm (English) Prior to '98 MY A082M6557S 1 04d Calibration Cartridge, 'Tech 1' scanner Megamoss alarm (German) Prior to '98 MY A082M6562S 1 04e Calibration Cartridge, 'Tech 1' scanner Megamoss alarm (Italian) Prior to '98 MY A082M6563S 1 04f Calibration Cartridge, 'Tech 1' scanner Megamoss alarm (French) Prior to '98 MY A082M6564S 1 04g Calibration Cartridge, 'Tech 1' scanner Megamoss alarm (Norway) Prior to '98 MY A082M6565S 1 04h Calibration Cartridge, 'Tech 1' scanner Megamoss alarm (Dutch) Prior to '98 MY A082M6566S 1 04i Calibration Cartridge, 'Tech 1' scanner Megamoss alarm (Spanish) Prior to '98 MY A082M6567S 1 04k Calibration Cartridge, 'Tech 1' scanner Megamoss alarm (Swedish) Prior to '98 MY A082M6568S 1 04l Calibration Cartridge, 'Tech 1' scanner Megamoss alarm (Danish) Prior to '98 MY A082M6569S 1 04m Calibration Cartridge, 'Tech 1' scanner Megamoss alarm (Portuguese) Prior to '98 MY A082M6570S 1 05 Fuel Pressure Gauge Diagnoses fuel system faults T000T1386F 1 06 Fuel Pressure Hose Fuel filter to feedpipe T000T1359F 1 07 Injector Test Lamp Adaptor Lamp to battery/injector harness T000T0930J 1 08 Injector Test Light Electrical circuit to an injector T000T0900F 1 Function Code: 60.01a, Page: 1 Function Code 60.01a Diagnostic Equipment Dep Part Description Remarks 09 Connector Test Adaptor Kit 10 Option Part Number Qty Tests connector blocks T000T0902F 1 Metri-Pack, terminal remover Terminals from connector blocks T000T0903F 1 11 Weather-Pack, terminal remover Terminals from connector blocks T000T0904F 1 12 ECM Connector terminal remover Terminals from ECM connector T000T0905F 1 13 Spark Tester Check secondary ignition voltage T000T0901F 1 14 Vacuum Pump Diagnoses vac. system faults T000T0907F 1 Function Code: 60.01a, Page: 2 4 1 2 3 6 5 60.02 7 Function Code 60.02 Special Tools Dep Part Description 01 Remarks Part Number Qty Engine Lifting Bracket, rear T000T1343T 1 02 Engine Lifting Bracket, front T000T1342T 1 03 Locating Plate, intermediate shaft T000T1248F 1 04 Cylinder Lner Extractor Kit T000T1357F 1 05 Camshaft Pulley Holding Tool T000T1420F 1 06 Clavis Gauge, belt tensioning T000T1398F 1 07 Peg Drive Adaptor, tensioner hub T000T1360F 1 See Service Bulletin 2000/18 Option Function Code: 60.02, Page: 1 2 1 4 5 3 8 6 7 60.02a Function Code 60.02a Special Tools Dep Part Description 01 Remarks Part Number Qty Locking Cap, camshaft T000T1336F 1 02 Location Pin, camshaft timing T000T1337F 1 03 Tolerance Pin, camshaft timing T000T1345F 1 04 Alignment Tool, camshaft timing disc T000T1338F 1 05 Crankshaft Pin, camshaft timing T000T1339F 1 06 Flywheel Locking Tool (transmission removed) T000T1249F 1 06a Flywheel Locking Tool (transmission fitted) T000T1358F 1 07 Alignment Dolly, front cover T000T1362F 1 08 Injector Housing alignment plate T000T1272F 1 Not illustrated Option Function Code: 60.02a, Page: 1 lll 8 '[ $f , v \ r ( h a \ t \ o ! I f n -o G 0q , r , O LIJO Function Code 80.20a Touch-in Paint Pencil Range Dep Part Description 01 Remarks Option Part Number Qty B01, Monaco White A082B6294F 1 02 B02, Black A082B6295F 1 03 B03, Calypso Red D075B6264F 1 05 B05, Norfolk Mustard A082B6296F 1 20 B20, Azure Blue Metallic A082B6303F 1 21 B21, Lotus Racing Green Metallic A082B6304F 1 23 B23, Ruby Red Metallic A082B6306F 1 25 B25, Chrome Orange A082B6338F 1 29 B29, Racing Green A082B6342F 1 35 B35, New Aluminium A082B6350F 1 61 B61, Nautilus Blue Metallic A082B6347F 1 62 B62, Titanium Metallic A082B6348F 1 63 B63, Lotus Racing Yellow A082B6349F 1 78 B78, Atlantis Blue Pearl A111B6203F 1 81 B81, Black Metallic A082B6398F 1 83 B83, Lightning Yellow Pearlescent A082B6384F 1 84 B84, Lava Orange Pearlescent A082B6385F 1 85 B85, Laser Blue Metallic A082B6386F 1 86 B86, Racing Green Metallic A082B6388F 1 87 B87, Ice Blue Metallic A082B6389F 1 88 B88, Gunmetal Metallic A082B6390F 1 Sport 350 Function Code: 80.20a, Page: 1 Function Code 80.20a Touch-in Paint Pencil Range Dep Part Description 90 Remarks Option Part Number Qty B90, Cobalt Blue Metallic A082B6392F 1 91 B91, Aqua Metallic A082B6393F 1 92 B92, Silver Metallic A082B6396F 1 94 B94, Ardent Red A082B6400F 1 Note: for other colours see Elise Parts Lists Function Code: 80.20a, Page: 2